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DUCATI PAUL SMART PAULSMART 1000 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Ducati Model: PaulSmart 1000 Model Nickname: PaulSmart Production Years: 2006 Variant: LE (Limited Edition) Codes Chassis Code: DS1000 👋 Introduction Market Position Segment: Retro-styled sportbike,...
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DUCATI PAUL SMART PAULSMART 1000 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Ducati
Model:
PaulSmart 1000
Model Nickname:
PaulSmart
Production Years:
2006
Variant:
LE (Limited Edition)
Codes
Chassis Code:
DS1000
👋 Introduction
Market Position
Segment:
Retro-styled sportbike, limited edition collectible
Target Audience:
Enthusiast owners, collectors, specialist Ducati mechanics
Competitive Analysis
Competitors At Launch:
Triumph Bonneville T100, Moto Guzzi V7 Classic (similar retro styling, different performance focus)
Key Features
Design Inspiration:
1970s Ducati 750 Sport, Paul Smart's racing heritage
Iconic Design Elements:
Cafe racer styling, distinctive fairing, dual seat, iconic Ducati red color scheme
Manual Value Proposition
Value:
Essential for owners seeking to maintain, repair, and preserve this limited edition motorcycle, ensuring proper factory specifications are met.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop service and repair
Secondary Coverage:
Maintenance, diagnostics, troubleshooting, electrical systems, engine overhaul, chassis components, bodywork
Page Count
Estimated Pages:
Approximately 400+
Manual Type
Type:
Factory Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Desmodromic valve actuation, fuel injection system ( ومs 2.2 ), ignition system, cooling system, lubrication system, engine disassembly and reassembly, component specifications
Transmission:
Clutch operation and adjustment, gearbox internal components, shift mechanism, lubrication, disassembly and reassembly
Chassis And Suspension:
Frame inspection and repair, front fork service (Öhlins FG8602), rear shock absorber service (Öhlins TTX36), wheel bearings, steering head bearings, swingarm maintenance
Brakes:
Brembo radial calipers (front and rear), brake fluid specifications and bleeding, master cylinder service, disc inspection and replacement, brake pad service
Electrical System:
Wiring diagrams, battery maintenance, starter motor, alternator, lighting system, instrumentation, ECU diagnostics, sensor testing
Fuel System:
Fuel pump operation, fuel injectors, fuel filter replacement, fuel tank maintenance
Exhaust System:
Catalytic converter specifications, lambda sensor, muffler inspection and replacement
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil and filter changes, spark plug replacement, chain adjustment and lubrication, brake fluid flush, coolant checks
Diagnostics:
Troubleshooting guides for common issues, fault code interpretation (where applicable), component testing procedures
Repair:
Engine rebuild procedures, transmission overhaul, suspension component replacement, brake system bleeding and repair, electrical component troubleshooting and replacement
Installation:
Accessory installation guidelines (where documented), component removal and installation steps
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to full engine and transmission rebuilds, including detailed torque specifications and clearances.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Text-searchable (typically, depending on PDF creation)
Print Quality:
High resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
L-Twin, four-stroke, Desmodromic valvetrain
Displacement:
992 cc (60.5 cu in)
Bore X Stroke:
94 mm x 71.5 mm (3.70 x 2.81 in)
Compression Ratio:
10.5:1
Cooling System:
Air-cooled
Performance
Horsepower:
92 hp (68.6 kW) @ 8,000 rpm
Torque:
9.4 kg⋅m (92 N⋅m; 68 lb⋅ft) @ 6,000 rpm
Fuel System
Fuel Delivery:
Electronic fuel injection (Weber-Marelli IAW 5.9M / 2.2)
Throttle Body Size:
54 mm
Fuel Type:
Unleaded gasoline, minimum 95 RON
🔧 Transmission
Standard
Type:
6-speed manual, sequential
Clutch:
Dry, multi-plate, hydraulically actuated
Features
Final Drive:
Chain drive
Gear Ratios:
Refer to manual for specific ratios (typically close-ratio for performance)
Transmission Fluid:
Refer to manual for specification (e.g., SAE 80W/90 GL-5)
📐 Dimensions
Exterior
Length:
2120 mm (83.5 in)
Width:
760 mm (29.9 in) (approx. at handlebars)
Height:
1150 mm (45.3 in) (approx. at handlebars)
Wheelbase:
1486 mm (58.5 in)
Seat Height:
820 mm (32.3 in)
Weights
Dry Weight:
188 kg (414.5 lbs)
Wet Weight:
202 kg (445.3 lbs) (with fluids)
Fuel Tank Capacity:
15 L (3.9 US gal)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle specific crash testing not standardized in the same way as cars)
Active Features
Braking System:
Dual 320mm semi-floating discs with Brembo radial four-piston calipers (front), Single 240mm disc with Brembo two-piston caliper (rear)
ABS:
Not standard on the 2006 PaulSmart 1000 LE model.
Passive Features
Frame Design:
Steel trellis frame for rigidity and rider feedback
Lighting:
Halogen headlight, LED taillight
💡 Technology Features
Infotainment
Display:
Analog speedometer and tachometer, LCD trip computer
Driver Assistance
ABS Availability:
Not available on the 2006 LE model.
Connectivity
Connectivity Features:
N/A (No Bluetooth or smartphone integration)
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 7,500 miles (12,000 km) or annually, whichever comes first.
Desmo Service:
Every 15,000 miles (24,000 km) for valve clearance adjustment (critical for Desmodromic system).
Spark Plug Replacement:
Refer to manual, typically around 10,000-15,000 miles.
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity and API rating (e.g., Motul 5100 10W-40 API SG/JASO MA)
Brake Fluid:
DOT 4
Coolant:
N/A (Air-cooled engine)
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, fork seals, fuel pump reliability (early models)
Electrical Gremlins:
Occasional issues with connectors or wiring loom integrity, especially on higher mileage examples.
Maintenance Tips
Desmo Adjustment Importance:
Crucial for maintaining engine performance and longevity; requires specialized tools and knowledge.
📚 Vehicle History
Brand Heritage
Marque Legacy:
Ducati has a long and storied history in motorcycle racing and performance road bikes, known for innovation and distinctive Italian design.
Model Evolution
Predecessors:
Inspired by the 1970s Ducati 750 Sport and the legendary racer Paul Smart's win at Imola in 1972.
Basis For Design:
Utilized the engine and chassis technology from Ducati's contemporary SportClassic line, particularly the GT1000 and Sport1000.
Production
Production Run:
Limited production run, making it a highly collectible model.
Manufacturing Location:
Bologna, Italy
🏆 Awards & Recognition
Recognitions
Collectible Status:
Highly regarded as a modern classic and collector's item due to its limited production and iconic styling.
Ratings
Reviews At Launch:
Generally praised for its aesthetics, handling, and the emotional connection to Ducati's heritage, though often noted for its premium price and the demanding nature of its maintenance.
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