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Ferrari Dino 308 GT4 Repair Service Workshop Manual

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🏷️ Basic Information Identification Make: Ferrari Model: Dino 308 GT4 Generation Production Years: 1973-1980 Codes Chassis Codes: Tipo F106 AB (US Spec), Tipo F106 BB (European Spec) 👋 Introduction Market...
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Ferrari Dino 308 GT4 Repair Service Workshop Manual
🏷️ Basic Information
Identification
Make:
Ferrari
Model:
Dino 308 GT4
Generation
Production Years:
1973-1980
Codes
Chassis Codes:
Tipo F106 AB (US Spec), Tipo F106 BB (European Spec)
👋 Introduction
Market Position
Market Segment:
Mid-engined, 2+2 seater sports car, representing Ferrari's foray into a more accessible market segment while maintaining performance credentials.
Competitive Analysis
Key Competitors:
Lamborghini Urraco P250/P300, Maserati Merak, Porsche 911 (930), De Tomaso Pantera.
Key Features
Unique Selling Points:
First mid-engined Ferrari with a V8 engine, practical 2+2 seating configuration, Pininfarina styling (unusual for a non-V12 Ferrari at the time, designed by Leonardo Fioravanti), accessible performance for its era.
📋 Manual Details
Coverage Areas
Geographic Coverage:
Global (relevant to all production markets)
Page Count
Estimated Page Count:
Detailed coverage suggests substantial content, likely exceeding 500 pages in a printed format. PDF format allows for variable presentation.
Manual Type
Manual Type:
Workshop Repair and Service Manual
Language
Language:
English (typical for high-quality workshop manuals of this era)
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
V8 engine (F106A), carburetion (Weber 40 DCNF or equivalent), ignition, cooling, lubrication, exhaust, fuel delivery, engine overhaul, timing belt replacement.
Transmission Systems:
Manual transmission (5-speed transaxle), clutch system, gearbox overhaul, driveline, differential.
Suspension Steering:
Independent front and rear suspension, shock absorbers, springs, anti-roll bars, steering rack, power steering system.
Brake Systems:
Hydraulic brake system, disc brakes (front and rear), brake calipers, master cylinder, brake fluid specifications, troubleshooting, and repair.
Electrical Systems:
Wiring diagrams, lighting, ignition system, charging system (alternator), starter motor, fuse box, dashboard instrumentation, diagnostic procedures for electrical faults.
Fuel System:
Fuel tanks, fuel lines, fuel pumps, carburettor tuning and rebuilding (Weber 40 DCNF), emission control systems (if applicable).
Body Chassis:
Body panel removal and installation, chassis inspection, door mechanisms, glass, trim, alignment procedures.
HVAC System:
Air conditioning system (if equipped), heating system, blower motor, controls, refrigerant type, and servicing.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug replacement, ignition timing adjustment, coolant checks, lubrication points, belt tensioning.
Engine Repair:
Engine disassembly and reassembly, piston and ring replacement, valve grinding, camshaft installation, head gasket replacement, internal component tolerances.
Transmission Repair:
Gearbox disassembly and reassembly, bearing replacement, synchro ring replacement, clutch adjustment and replacement.
Suspension Steering Repair:
Ball joint replacement, bushing replacement, shock absorber replacement, steering rack overhaul, alignment specifications.
Brake System Overhaul:
Brake pad and disc replacement, caliper rebuilding, master cylinder replacement, brake bleeding procedures, parking brake adjustment.
Electrical Troubleshooting:
Diagnostic charts for common electrical faults, starter motor testing, alternator testing, lighting system repair, wiring harness repair.
Carburetor Service:
Detailed instructions for dismantling, cleaning, and reassembling Weber 40 DCNF carburetors, including jetting and mixture adjustments.
Diagnostic Procedures:
Troubleshooting guides for various systems, including common symptoms and their causes, and specific repair steps.
Bodywork Restoration:
Guidance on panel alignment, rust repair techniques, and trim component installation.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds. Includes detailed specifications, torque values, and diagnostic procedures.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution scans for clear text and diagrams, zoomable for detailed viewing.
Print Quality
Printable Pages:
Yes, user-friendly for printing specific sections or the entire manual as needed.
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
Compatibility
Operating Systems:
Compatible with all versions of Windows, macOS, and Linux operating systems.
Requirements
Software Requirements:
Adobe Acrobat Reader or compatible PDF viewer required.
Usability
Ease Of Navigation:
Easy to navigate with clear indexing and hyperlinking (if implemented in the PDF structure). Searchable text allows for quick information retrieval.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Ferrari Dino V8 (Tipo F106A)
Displacement:
2962 cc (2.9 Liters)
Bore X Stroke:
81 mm x 71 mm
Compression Ratio:
9.2:1 (typical for European models)
Performance
Horsepower:
240 hp (DIN) @ 7500 rpm (European models), 237 hp (SAE) @ 7500 rpm (US models)
Torque:
27.5 kgm (199 lb-ft) @ 5000 rpm (European models)
Fuel System
Carburetion:
Four Weber 40 DCNF downdraft carburetors
Fuel Type:
Premium Unleaded Gasoline (91-98 RON equivalent)
Ignition System
Ignition Type:
Distributor-based ignition system, typically with single coil or early electronic ignition.
Cooling System
Cooling Type:
Water-cooled
Engine Layout
Configuration:
Mid-mounted, 90-degree V8
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transaxle
Optional
Optional Transmission:
N/A (Manual transmission was standard)
Features
Drivetrain:
Rear-wheel drive
Clutch:
Hydraulically operated single dry plate clutch
📐 Dimensions
Exterior
Length:
4470 mm (176 in)
Width:
1770 mm (70 in)
Height:
1135 mm (44.7 in)
Wheelbase:
2350 mm (92.5 in)
Front Track:
1490 mm (58.7 in)
Rear Track:
1480 mm (58.3 in)
Weights
Curb Weight:
Approximately 1450-1500 kg (3197-3307 lbs), depending on specification
Gross Vehicle Weight Rating:
Not commonly specified for performance vehicles of this era, but exceeds curb weight.
🛡️ Safety Features
Ratings
Crash Test Results:
No official crash test ratings available from modern standardized agencies due to the era of production.
Active Features
Braking System:
Four-wheel disc brakes, ventilated front discs.
Steering:
Rack and pinion, power-assisted (optional on some early models, standard later).
Passive Features
Seatbelts:
Three-point seatbelts
Body Structure:
Steel monocoque chassis with steel body panels.
💡 Technology Features
Infotainment
Audio System:
Typically a period-appropriate AM/FM radio, often with a cassette player. Aftermarket upgrades are common.
Driver Assistance
Braking Assistance:
Vacuum-assisted braking system. ABS was not available.
Connectivity
Connectivity Features:
None by modern standards. Primarily focused on mechanical and driving engagement.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 5,000 km (3,100 miles) or annually, whichever comes first.
Timing Belt Replacement:
Crucial interval, typically every 30,000-50,000 km (18,000-30,000 miles) or 5 years, due to interference engine design.
Spark Plug Replacement:
Recommended at major service intervals, typically every 20,000-30,000 km (12,000-18,000 miles).
Fluid Specifications
Engine Oil Type:
SAE 20W-50 or 10W-40 API SG or higher (refer to manual for exact vintage specification).
Engine Oil Capacity:
Approximately 8.0-9.0 liters (8.5-9.5 US quarts) with filter change.
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Transmission Fluid Type:
GL-4 or GL-5 gear oil, SAE 90 (refer to manual for specific viscosity).
Known Issues
Engine Component Wear:
Timing belt failure can cause catastrophic engine damage. Carburetor synchronization and tuning are critical for performance and efficiency. Piston ring wear over time.
Electrical Gremlins:
Aging wiring harnesses and connections can lead to intermittent electrical faults.
Rust And Corrosion:
As with many cars of this era, rust can be an issue, particularly around wheel arches, sills, and suspension mounting points.
Suspension Bushings:
Rubber suspension bushings degrade over time, affecting handling and ride quality.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Ferrari is synonymous with high-performance luxury sports cars, founded by Enzo Ferrari. Known for racing success and iconic road cars.
Model Evolution
Predecessor:
No direct predecessor in terms of layout and engine, though it followed the Dino 246 GT/GTS which was V6 powered.
Successor:
Ferrari 308 GTB/GTS
Production
Manufacturing Location:
Maranello, Italy
Production Numbers:
Approximately 850 examples produced (including US and European specifications).
🏆 Awards & Recognition
Recognitions
Historical Significance:
Recognized as a significant model in Ferrari's history for introducing the V8 and mid-engined practicality to a broader audience. Appreciation for its distinctive styling and driving experience has grown.
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