This workshop service repair manual covers Fiat Trattori 480, 480DT, 500, 500DT, 540, 540DT, 640, 640DT, and Special Tractor models. These agricultural tractors, produced by the Italian manufacturer Fiat Trattori, are known for their reliability and versatility in demanding work environments. Likely manufactured from the late 1970s into the 1980s, these machines represent a significant development in agricultural machinery, offering robust performance and essential functionality for farming operations. The models feature diesel engines, with variants likely including 3-cylinder and 4-cylinder configurations, providing an estimated horsepower range of 45-70 HP, suitable for a wide array of tasks.
This comprehensive manual provides in-depth technical information for owners, mechanics, and agricultural repair businesses. It details engine overhaul procedures, including all internal components, lubrication, and cooling systems. The powertrain, including transmission, differential, and axles, is thoroughly explained. Coverage extends to hydraulic systems, PTO and belt drive, fuel system, brakes, and the electrical system. With step-by-step instructions, exploded diagrams, and troubleshooting guidance, this manual serves as an essential resource for maintaining these tractors in optimal condition, ensuring longevity and minimizing repair costs.
Model:
480, 480DT, 500, 500DT, 540, 540DT, 640, 640DT & Special Tractors
Category:
Agricultural Tractor
Manual Product Name:
Fiat Trattori 480 480DT 500 500DT 540 540DT 640 640DT & Special Tractor Workshop Service Repair Manual # 1
Target Audience:
Tractor owners, mechanics, and agricultural repair businesses seeking in-depth service information.
Value Proposition:
Provides the 'absolute best resources available' to save money on repair bills and maintain vehicle value.
Content Detail:
Step-by-step instructions with highly detailed exploded pictures.
Accessibility:
Instant download for immediate access.
Completeness:
Described as the 'ONLY Workshop Service Manual You Will Ever Need'.
Manual Type:
Workshop Service Repair Manual
Page Count:
Unknown (described as 'wealth of information', suggesting extensive coverage)
Engine:
Complete overhaul, including crankcase, cylinder head, oil sump, valves, timing mechanism, crank gear assembly, lubrication, cooling, fits, tolerances, torque specifications, and service tools.
Power Train:
Covers transmission, bevel gear and differential, final drive, rear wheels, and front axle & steering.
Hydraulic Systems:
Detailed coverage of the Hydraulic Lift system.
Pto And Belt Drive:
Includes Power Take Off (PTO) and Belt Pulley systems.
Fuel System:
Comprehensive information on the fuel system.
Brakes:
Detailed coverage of the braking system.
Electrical System:
Includes battery, starting motor, and general accessories.
Diagnostic Procedures:
Troubleshooting guidance for various systems (implied by 'absolute best resources available').
Repair Procedures:
Step-by-step instructions for component repair and overhaul.
Maintenance Procedures:
Guidance for routine maintenance tasks to keep the vehicle in 'pristine condition'.
Rebuild Procedures:
Detailed instructions for complete component and engine rebuilds.
Depth Level:
Comprehensive (covers the entire vehicle from start to finish).
Detail Level:
Highly detailed, including step-by-step instructions and exploded pictures.
Compatibility:
Windows PC, Mac, Tablet, Smartphone
Printability:
Printable (individual pages or entire manual).
Binding:
Digital (instant download, no physical binding).
Paper Type:
N/A (digital format).
Engine Type:
Diesel (implied by 'Trattori' and typical tractor configurations of the era).
Engine Variants:
Likely inline 3-cylinder and 4-cylinder diesel engines based on model numbers (e.g., 480, 540, 640 suggest approximate horsepower or cylinder count).
Horsepower Range:
Estimated 45-70 HP range based on model designations (480, 500, 540, 640).
Injection System:
Likely rotary or inline injection pumps (details would be in the manual).
Oil Type:
Specification for engine oil viscosity and API service category would be detailed.
Cooling System:
Liquid-cooled (standard for tractors of this era), with details on coolant type and capacity.
Transmission Type:
Mechanical gearbox, likely with multiple forward and reverse gears.
Optional Features:
Dual-traction (DT models indicate 4WD capability).
Gear Selection:
Manual shift, likely a range selector and a gear selector.
Transmission Fluid:
Specification for transmission/hydraulic fluid type and capacity would be provided.
Wheelbase:
Varies by model, specific dimensions would be in the manual.
Operating Weight:
Typically in the 2000-3000 kg range, depending on model and configuration.
Front Axle Weight:
Specifies weight distribution for stability and traction.
Rear Axle Weight:
Specifies weight distribution for stability and traction.
Rollover Protection:
ROPS (Roll-Over Protective Structure) availability would be noted; may be optional or integrated depending on year and market.
Braking System:
Hydraulically operated, likely drum brakes or disc brakes depending on the specific model and year. The manual will cover adjustment and maintenance.
Seat Belt:
Seat belt provisions would be covered, especially if ROPS is fitted.
Infotainment System:
N/A (Agricultural tractor of its era, focus is on functionality).
Driver Assistance Features:
Limited; focus on mechanical and hydraulic controls for tractor operation.
Connectivity Options:
N/A
Engine Oil Change:
Typically 250-500 hours; specific interval in manual.
Air Filter Service:
Dependent on operating conditions; detailed inspection and replacement intervals in manual.
Fuel Filter Replacement:
Scheduled replacement intervals provided in manual.
Engine Oil Specification:
Viscosity grade (e.g., SAE 15W-40) and API classification (e.g., CD or CE) would be specified.
Hydraulic Fluid Specification:
Likely a universal tractor transmission oil (UTTO) or similar, with specific Fiat or industry specifications.
Coolant Specification:
Ethylene glycol-based antifreeze with corrosion inhibitors, specified concentration and type.
Common Wear Items:
Clutch wear, hydraulic pump and cylinder seals, PTO clutch packs, and starter motor reliability are common areas for older tractors.
Electrical Corrosion:
Corrosion in connectors and wiring harnesses, especially in humid environments.
Fuel System Maintenance:
Regular cleaning or replacement of fuel filters and potential issues with injectors due to fuel quality.
Manufacturer Origin:
Italy
Product Line:
Fiat Trattori's successful line of utility tractors known for reliability and versatility.
Production Period:
Likely produced from the late 1970s into the 1980s, a period of significant development for Fiat agriculture.
Industry Accolades:
While specific awards for these models may not be readily documented, Fiat Trattori tractors of this period were recognized for their robustness and market success.