Fiat 500 479cc 499cc 594cc Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Fiat Model: 500 Generation: Original Fiat 500 (Nuova 500) Codes Chassis Codes Covered: Primarily 110F, 110F/1, 110F/2, 120F series 👋 Introduction Market Position Target Audience:...

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Taper: Car

Distributeur:

UGS: 264359

Mots clés: 500 500 (479cc) 500 (499cc) 500 (594cc) Car Cars Fiat

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Model:

Generation:

Original Fiat 500 (Nuova 500)

Codes

Chassis Codes Covered:

Primarily 110F, 110F/1, 110F/2, 120F series

👋 Introduction

Market Position

Target Audience:

Enthusiasts, classic car owners, mechanics specializing in vintage Italian vehicles.

Competitive Analysis

Uniqueness:

Model and year-specific coverage, unlike generic manuals. Detailed step-by-step instructions and diagrams.

Key Features

Delivery:

Instant Download, no waiting.

Payment Options:

Credit Card, PayPal.

📋 Manual Details

Coverage Areas

Years Covered:

1958-1973

Page Count

Estimated Page Count:

N/A (Digital Download)

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine overhaul, cylinder head, valves, pistons, crankshaft, crankcase, lubrication system

Fuel Systems:

Fuel tank, fuel lines, carburetor adjustment and overhaul

Transmission Systems:

Clutch, gearshift linkage, sub-transmission, main transmission overhaul and repair

Suspension Steering:

Front wheel suspension, rear wheel suspension, steering system inspection and adjustment

Braking Systems:

Hydraulic brake system overhaul, adjustment, component replacement

Electrical Systems:

Battery and charging system, ignition system, electric starter, switches, wiring diagrams

Procedures Included

General Maintenance:

Lubrication, fluid changes, inspection and adjustment

Engine Repair:

Engine removal/installation, cylinder head rebuild, piston/cylinder servicing, crankshaft balancing

Transmission Repair:

Clutch replacement, gearbox rebuild, sub-transmission servicing

Electrical Repair:

Rewiring, starter motor overhaul, charging system diagnostics, ignition timing

Troubleshooting:

Diagnostic procedures for common issues and system faults

Technical Depth

Depth:

Comprehensive, covering routine maintenance to complete engine and transmission rebuilds, including electrical diagnostics.

📊 Manual Specifications

File Format

File Type:

Print Quality

Print Options:

Printable pages, suitable for full manual or selective printing.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Digital Features

Searchability:

Likely text-searchable PDF format (typical for modern digital manuals).

Accessibility:

PC/MAC Compatible, Zoom In/Out functionality.

⚙️ Engine Specifications

Primary Engine

Engine Displacement Range:

479cc, 499cc, 594cc

Engine Layout:

Air-cooled, rear-mounted, two-cylinder, inline

Performance

Horsepower Range:

Approximately 15 hp (479cc) to 22 hp (594cc)

Torque Range:

Low, characteristic of small displacement engines of the era.

Fuel System

Carburetion:

Typically single Solex or Weber downdraft carburetor.

Cooling System

Cooling Type:

Air-cooled

🔧 Transmission

Standard

Type:

4-speed manual gearbox with synchromesh on higher gears (later models).

Optional

Features:

Some early models may have featured a 3-speed gearbox.

Features

Drive Layout:

Rear-wheel drive

📐 Dimensions

Exterior

Length:

Approx. 2,970 mm (117 in)

Width:

Approx. 1,300 mm (51 in)

Height:

Approx. 1,300 mm (51 in)

Weights

Curb Weight:

Approx. 400-450 kg (880-990 lbs)

🛡️ Safety Features

Ratings

Crash Test Data:

N/A (Vehicle pre-dates modern safety standards and testing protocols).

Active Features

Features:

Basic braking system, steering.

Passive Features

Features:

Body-on-frame construction, minimal passive safety features by modern standards.

💡 Technology Features

Infotainment

Features:

Basic AM radio (optional), minimalist dashboard.

Driver Assistance

Features:

None by modern standards.

Connectivity

Features:

None.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-5,000 km (2,000-3,000 miles) depending on oil quality and driving conditions.

Tune Up Interval:

Regular checks of ignition timing, carburetor, and valve clearances recommended annually or every 10,000 km.

Fluid Specifications

Engine Oil Type:

SAE 20W-50 or SAE 30, often requiring specific additives for air-cooled engines. Consult manual for precise specification.

Transmission Oil Type:

GL-4 gear oil, typically SAE 75W-90 or SAE 80W-90. Consult manual.

Brake Fluid Type:

DOT 3 or DOT 4 (ensure correct type specified in manual for drum/disc brakes if applicable).

Known Issues

Common Wear Items:

Carburetor tuning, ignition points, clutch wear, rust susceptibility, suspension bushings, starter motor brushes.

Engine Specific Points:

Valve clearance adjustments, oil leaks from crankcase seals, carburetor jetting.

📚 Vehicle History

Brand Heritage

Manufacturer:

Fiat Automobiles S.p.A.

Model Evolution

Development Context:

Designed as an affordable, economical city car for post-war Italy.

Production

Production Period:

1957-1975 (Original Nuova 500)

Manufacturing Locations:

Turin, Italy and licensed production in other countries.

🏆 Awards & Recognition

Recognitions

Cultural Impact:

Iconic status as a symbol of Italian design and affordability, often referred to as 'Il Cinquecento'.

Ratings

Original Reviews:

Praised for its economy, maneuverability, and charming design in its era.