Fiat 500 1957-1973 All Service Repair Manual

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🏷️ Basic Information Identification Make: Fiat Model: 500 Generation: Original Fiat 500 (Nuova 500) Codes Chassis Code: 110.000, 110.001, 110.002, 110.003, 110.004, 110.005, 110.006, 110.007 Engine Codes Common: 110.000, 110.002,...

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Taper: Car

Distributeur:

UGS: 454542

Mots clés: 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970 1971 1972 1973 500 Car Cars Fiat

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Model:

Generation:

Original Fiat 500 (Nuova 500)

Codes

Chassis Code:

110.000, 110.001, 110.002, 110.003, 110.004, 110.005, 110.006, 110.007

Engine Codes Common:

110.000, 110.002, 110.004, 110.006

👋 Introduction

Market Position

Positioning:

Essential resource for owners and enthusiasts of the iconic Fiat 500 (Nuova 500), catering to the DIY repair and restoration market.

Competitive Analysis

Analogy:

This manual serves as the 'bible' for the Fiat 500, providing the depth of information typically found in factory service manuals, enabling independent ownership and maintenance.

Key Features

Features:

Comprehensive coverage across a long production run, detailed diagrams, troubleshooting guidance, and step-by-step repair procedures.

Value Proposition

Proposition:

Empowers owners to maintain, repair, and restore their Fiat 500, saving on labor costs and ensuring quality workmanship.

📋 Manual Details

Coverage Areas

Years Covered:

1957-1973

Model Variants Covered:

All variants including Berlina, Sport, D, F, L, R, Giardiniera (Station Wagon)

Page Count

Estimated Pages:

High (estimated to be several hundred pages for comprehensive coverage)

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine:

Detailed disassembly, assembly, repair, and troubleshooting for all engine types, including carburetion, cooling, and lubrication systems.

Transmission:

Service and repair of manual transmissions, including clutch, gear selection, and differentials.

Brakes:

Inspection, repair, and adjustment of hydraulic brake systems, including master cylinder, wheel cylinders, and linings.

Electrical System:

Comprehensive coverage of the electrical system, including starting, charging, ignition, lighting, and dashboard instruments.

Suspension Steering:

Service for front and rear suspension, shock absorbers, steering box, tie rods, and wheel alignment.

Chassis Body:

Bodywork repair, panel replacement, door mechanisms, interior trim, and chassis structural integrity.

Fuel System:

Maintenance and repair of fuel tanks, lines, pumps, and carburetors (e.g., Solex, Weber).

Cooling System:

Service for radiators, thermostats, water pumps, and coolant hoses.

Exhaust System:

Repair and replacement of exhaust manifolds, pipes, and mufflers.

Wheels Tires:

Wheel bearing service, tire pressure recommendations, and wheel balancing.

Emission System:

Basic guidance on emission control devices relevant to the era, if applicable. Modern emissions tuning is outside the scope of this manual.

Engine Control System:

Covers the mechanical aspects of engine control, including ignition timing, carburetor settings, and basic troubleshooting of the ignition system.

Axle:

Service and maintenance of the rear axle and differential, including gear oil changes and bearing checks.

Restraint System:

Details on seat belt installation and maintenance where applicable, though often an aftermarket addition.

Procedures Included

Maintenance:

Routine servicing, oil changes, filter replacements, tune-ups, and periodic lubrication schedules.

Troubleshooting:

Systematic diagnostic procedures for common problems, fault finding, and corrective actions.

Repair Rebuild:

Detailed step-by-step instructions for component disassembly, repair, reassembly, and adjustment.

Wiring Diagrams:

Complete electrical wiring diagrams for all major systems, crucial for diagnostics and repairs.

Refurbishment Renovation:

Guidance on restoring and renovating various vehicle components and systems.

Technical Depth

Depth:

Comprehensive, from basic maintenance to detailed mechanical and electrical repairs. Suitable for both DIY enthusiasts and professional mechanics.

📊 Manual Specifications

File Format

Format:

PDF (Portable Document Format)

Compatibility:

Compatible with all Windows and Mac operating systems.

Software Requirements:

Adobe Acrobat Reader, WinZip (or similar unzipping utility).

Print Quality

Quality:

Digital - print quality is dependent on the user's printer and settings. Text and diagrams are generally clear and legible.

Binding Type

Type:

N/A (Digital download)

Paper Type

Type:

N/A (Digital download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Air-cooled, two-cylinder, inline (OHV)

Displacement Cc:

479 cc (early models), 499.5 cc (later models), 594 cc (500 R)

Bore X Stroke Mm:

66x72 mm (479cc), 67.4x73.2 mm (499.5cc), 70x77 mm (594cc)

Performance

Horsepower Hp:

Approx. 13-15 hp (479cc), 17-18 hp (499.5cc), 21.5-23.5 hp (500 R)

Torque Lb-Ft:

Approx. 20-22 lb-ft (479cc), 25-27 lb-ft (499.5cc), 29-30 lb-ft (500 R)

Fuel System

Carburetor Examples:

Solex 26PBIC, Weber 26IM/1, Weber 28IM/2

Fuel Type:

Unleaded gasoline (recommended with appropriate octane rating; early models may have been designed for leaded fuel)

Cooling System

Type:

Forced air cooling via blower fan driven by the crankshaft.

🔧 Transmission

Standard

Type:

4-speed manual synchromesh (all forward gears) on most models, 3-speed manual on very early models.

Optional

Type:

N/A (typically manual only)

Features

Clutch Type:

Single dry plate diaphragm spring clutch.

Drive Type:

Rear-wheel drive (RWD)

📐 Dimensions

Exterior

Length Mm:

Approx. 2970-3050 mm (depending on model and bumper configuration)

Width Mm:

Approx. 1300-1320 mm

Height Mm:

Approx. 1300-1330 mm

Wheelbase Mm:

Approx. 1840-1860 mm

Weights

Curb Weight Kg:

Approx. 470-550 kg (depending on model)

Gross Weight Kg:

Approx. 830-850 kg

🛡️ Safety Features

Ratings

Crash Safety Era Context:

Designed in the 1950s, safety standards were significantly different. Lacks modern safety features.

Active Features

Features:

Basic hydraulic braking system, reliable mechanicals.

Passive Features

Features:

Steel body construction, basic seat belts (often optional or added later), safety glass windshield.

💡 Technology Features

Infotainment

Features:

Basic analog dashboard with speedometer, fuel gauge, and warning lights. Radio was often an optional extra or absent.

Driver Assistance

Features:

None by modern standards. Relies on driver input and mechanical feedback.

🔧 Maintenance

Service Intervals

Oil Change Km Miles:

Every 3,000 - 5,000 km (approx. 1,800 - 3,000 miles), depending on usage and oil quality.

Tune Up Intervals Km Miles:

Recommended every 10,000 - 15,000 km (approx. 6,000 - 9,000 miles) for spark plugs, points, and condenser.

Valve Adjustment Km Miles:

Typically required every 15,000 - 20,000 km (approx. 9,000 - 12,000 miles).

Fluid Specifications

Engine Oil Type:

SAE 20W-50 or 30W (API SE/SF equivalent for modern oils). Check manual for specific viscosity recommendations based on climate.

Transmission Oil Type:

GL-4 gear oil, SAE 80W or 80W-90.

Brake Fluid Type:

DOT 3 or DOT 4 (glycol-based hydraulic brake fluid).

Coolant Type:

Not applicable (air-cooled engine).

Known Issues

Common Problems:

Rust/corrosion (especially in sills and wheel arches), gearbox synchromesh wear, ignition coil failure, carburetor tuning issues, cooling system fan belt slipping.

Wear And Tear Items:

Brake pads/linings, clutch plates, suspension bushings, engine mounts.

📚 Vehicle History

Brand Heritage

Heritage:

Fiat has a long history of producing small, affordable, and practical cars for the masses, epitomized by the Fiat 500.

Model Evolution

Evolution Summary:

Introduced in 1957 as the Nuova 500, it evolved through various models (500 D, 500 Sport, 500 L, 500 R) with engine upgrades, styling refinements, and feature improvements until 1973.

Production

Production Years:

1957-1973

Manufacturing Locations:

Primarily Turin, Italy. Licensed production also occurred in other countries.

Sales Figures:

Over 3.8 million units produced globally.

🏆 Awards & Recognition

Recognitions

Status:

Iconic status as a cultural symbol of post-war Italy and a beloved classic car worldwide. Often featured in films and media.

Ratings

Owner Satisfaction:

Generally high among enthusiasts for its charm, simplicity, and low running costs. Maintenance can be labor-intensive but parts are generally available.