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FIAT SCUDO 2.0I 16V Petrol 2004 Full Service Repair Manual

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🏷️ Basic Information Identification Make: FIAT Model: SCUDO Year: 2004 Engine: 2.0I 16V PETROL Codes Engine Code Likely: 182 B9.000 (Likely) 👋 Introduction Market Position Vehicle Segment: Light Commercial Vehicle...
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FIAT SCUDO 2.0I 16V Petrol 2004 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
FIAT
Model:
SCUDO
Year:
2004
Engine:
2.0I 16V PETROL
Codes
Engine Code Likely:
182 B9.000 (Likely)
👋 Introduction
Market Position
Vehicle Segment:
Light Commercial Vehicle (LCV) / Panel Van / MPV
Competitive Analysis
Competitors 2004:
Renault Trafic, Ford Transit, Volkswagen Transporter (T4), Peugeot Expert, Citroën Jumpy
Key Features
Manual Value Proposition:
Comprehensive, professional-grade repair information, saving time and money on vehicle maintenance.
Diagrams Illustrations:
High-quality, detailed exploded views and schematics for clear understanding of procedures.
📋 Manual Details
Coverage Areas
Geographic Coverage:
Global (as vehicle was sold internationally)
Page Count
Estimated Page Count:
Extensive (typical for a full workshop manual, likely 500+ pages)
Manual Type
Type:
Full Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Ignition System, Exhaust System, Transmission, Drivetrain
Chassis:
Suspension (Front & Rear), Steering System, Braking System, Wheels & Tires
Electrical:
Battery, Charging System, Starting System, Lighting, Instrumentation, Body Electrical, Engine Management Electronics
Body And Interior:
Body Panels, Doors, Windows, Seats, HVAC System, Interior Trim
Air Conditioning:
Components, operation, and basic service of the HVAC system.
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Fluid Checks & Top-ups, Spark Plug Replacement, Belt Inspection & Replacement
Troubleshooting:
Diagnostic Flowcharts, Symptom-based diagnosis, Fault Code Interpretation
Repair:
Engine Overhaul, Transmission Repair, Brake Component Replacement, Suspension Component Replacement, Electrical Component Repair
Disassembly Reassembly:
Detailed step-by-step procedures for complete component disassembly and reassembly.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems.
Technical Depth
Depth:
Comprehensive: Covers routine maintenance to major overhauls and diagnostics.
Diagnostic Tools:
Information on using diagnostic tools and interpreting scan data.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Printability:
Full Printable (designed for home/shop printing)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download, but implies professional layout for print)
Features
Zoom Functionality:
Yes (Allows zooming in on diagrams and text)
Searchability:
Likely Searchable Text (common in well-prepared PDFs)
Delivery Method:
Instant Digital Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for potentially zipped files)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, 16-valve Petrol
Engine Displacement:
1998 cc (2.0 Liters)
Performance
Bore X Stroke:
85.0 mm x 88.0 mm (Typical for this displacement)
Compression Ratio:
Approx. 10.0:1 (Typical)
Horsepower Output:
Approx. 136 PS (134 hp) at 6000 rpm (Nominal)
Torque Output:
Approx. 180 Nm (133 lb-ft) at 4200 rpm (Nominal)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Petrol (Octane rating typically 95 RON recommended)
Ignition System
Ignition Type:
Electronic Ignition System (Distributorless or with Coil-on-Plug)
Engine Management
ECU Type:
Engine Control Unit (ECU) based, likely Magneti Marelli or Bosch
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transmission
Optional
Automatic Transmission:
Possibly available, though manual was more common for LCVs
Features
Transmission Fluid:
Manual: SAE 75W-80 or 75W-90 GL-4 (Refer to manual for specific part number)
📐 Dimensions
Exterior
Vehicle Type:
Light Commercial Van/MPV
Wheelbase:
Approx. 2800 mm - 3200 mm (Depending on variant)
Length:
Approx. 4.4 m - 4.8 m (Depending on variant)
Weights
Gross Vehicle Weight:
Typically 2500 - 3000 kg
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Likely 3 or 4 stars (depending on equipment and test year)
Active Features
ABS:
Standard or Optional (Check specific vehicle)
Esp:
Rarely standard on this model/year, but potentially optional
Passive Features
Airbags:
Driver airbag standard, passenger airbag optional
Seatbelts:
3-point seatbelts with pre-tensioners
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM Radio with CD Player (likely optional upgrade available)
Driver Assistance
Cruise Control:
Optional feature on higher trims or aftermarket.
Connectivity
Bluetooth Phone:
Not standard, likely an aftermarket addition.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km or 12 months, whichever comes first (Refer to manual for precise intervals).
Timing Belt Interval:
Approx. 90,000 km or 5 years (Critical item, refer to manual for exact spec and replacement procedure).
Fluid Specifications
Engine Oil Grade:
e.g., Selenia WR 5W-40 or equivalent API SL/CF, ACEA A3/B4 (Refer to manual for precise spec).
Engine Oil Capacity:
Approx. 5.5 Liters (with filter)
Coolant Type:
Paraflu UP or similar G12/G13 type antifreeze (50% concentration)
Brake Fluid Type:
DOT 4
Known Issues
Common Problems:
Timing belt failure (if not replaced on schedule), EGR valve issues, suspension wear (bushings, ball joints), electrical gremlins, exhaust system corrosion.
📚 Vehicle History
Brand Heritage
Fiat Commercial Vehicles:
Fiat has a long history of producing reliable commercial vehicles and vans, dating back to the Fiat 600 Multipla and the Fiat Ducato.
Model Evolution
Scudo Generation:
This 2004 model is part of the first generation Scudo (1996-2007), which was a collaboration with PSA (Peugeot/Citroën), sharing platforms with the Peugeot Expert and Citroën Jumpy.
Production
Manufacturing Location:
Sevel Sud plant in Italy (Val di Sangro)
🏆 Awards & Recognition
Recognitions
Van Of The Year Awards:
While the specific 2.0i 16V variant might not have specific individual awards, the Scudo platform (along with its PSA siblings) has received various accolades in the LCV segment over its lifespan.
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