🏷️ Basic Information

Make:

Fiat

Model:

Scudo

Model Generation:

First Generation (220 series)

Model Variant:

1.9D

Production Years:

2004-2007 (Specific to this manual's coverage)

👋 Introduction

Vehicle Segment:

Light Commercial Vehicle (LCV) / Van

Key Competitors:

Citroën Jumper/Relay, Peugeot Boxer, Renault Trafic, Ford Transit.

Manual Value Proposition:

Comprehensive, factory-level information for DIY repairs and professional servicing, available for instant download.

📋 Manual Details

Primary Coverage:

Fiat Scudo 1.9D (2004-2007)

Estimated Page Count:

Hundreds of pages (exact number not specified, but described as extensive)

Type:

Service Repair Workshop Manual

Language:

English (Assumed based on product description and common manual availability)

Format:

Downloadable PDF

📖 Manual Coverage

Engine:

Complete engine repair, diagnostics, timing, cooling, lubrication, fuel injection, emissions.

Transmission:

Manual and potentially automatic transmission repair, clutch system, driveline components.

Brakes:

Brake system diagnosis, repair, ABS components, hydraulic lines, parking brake.

Electrical:

Complete electrical system, wiring diagrams, fuse box locations, lighting, starter, alternator, battery.

Suspension Steering:

Front and rear suspension components, steering system, wheel alignment.

Body Interior:

Body panel removal and installation, interior trim, seats, doors, windows, HVAC system.

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections.

Troubleshooting:

Diagnostic procedures for common and complex faults, fault code interpretation (if applicable).

Repair:

Step-by-step repair instructions for all major vehicle systems.

Diagnostics:

Detailed diagnostic trees and procedures for identifying issues.

Rebuilds:

Comprehensive procedures for engine, transmission, and other major component rebuilds.

Depth:

Professional-grade, covering everything from basic servicing to complete engine and transmission overhauls.

Detail Level:

Hundreds of pages with detailed photos, diagrams, and exploded views.

📊 Manual Specifications

Compatibility:

Fully compatible with Windows and MAC computers.

Printability:

Printable single pages or the entire manual.

Binding:

Not Applicable (Digital PDF Download)

Paper Type:

Not Applicable (Digital PDF Download)

Usage License:

Lifetime usage, no expiry dates, no renewal fees, usable on unlimited computers.

⚙️ Engine Specifications

Engine Code Designation:

DW8B (likely variant of the PSA XUD series)

Engine Type:

Naturally Aspirated Diesel

Displacement:

1.9 Liters (1868 cc)

Bore X Stroke:

Approx. 83.0 mm x 88.0 mm (typical for this engine family)

Compression Ratio:

Approx. 23.0:1

Horsepower Ps:

Approx. 69-70 PS (50-51 kW) at 4600 rpm

Torque Nm:

Approx. 125-130 Nm (92-96 lb-ft) at 2000-2250 rpm

Injection System:

Indirect Injection (IDI) with Bosch VE rotary injection pump.

Fuel Type:

Diesel

Coolant Type:

Antifreeze coolant (specific Fiat spec required, typically ethylene glycol based)

Oil Grade:

API CF/CF-2 or ACEA E1/E2/B2 (e.g., 15W-40 or 10W-40 depending on climate)

Oil Capacity Liters:

Approx. 5.0 - 5.5 Liters (including filter)

Emission Standard:

Euro 3 (likely)

🔧 Transmission

Type:

5-speed Manual Transmission (likely BE4 or similar PSA gearbox)

Type:

4-speed Automatic Transmission (less common for 1.9D, but possible)

Clutch Type:

Dry, single-plate diaphragm spring clutch

Manual Transmission Fluid:

API GL-4, SAE 75W-90 or 80W-90 (specific Fiat spec recommended)

Manual Transmission Oil Capacity Liters:

Approx. 2.0 - 2.2 Liters

📐 Dimensions

Vehicle Type:

Panel Van, Combi, Chassis Cab variants likely exist

Gross Vehicle Weight Rating Kg:

Varies by configuration, typically 2000-2500 kg

Kerb Weight Kg:

Approx. 1300-1500 kg (depending on body style)

🛡️ Safety Features

Braking System:

Front ventilated discs, rear solid discs or drums (depending on variant). ABS optional/standard on higher trims.

Airbags:

Driver airbag standard. Passenger airbag optional/standard on higher trims.

Seatbelts:

3-point seatbelts with pre-tensioners (front).

💡 Technology Features

Standard Features:

Basic radio with CD player (optional). No advanced infotainment systems typical of modern vehicles.

Available Features:

ABS (Anti-lock Braking System) was often an option rather than standard on base models.

🔧 Maintenance

Oil And Filter Change:

Every 15,000 km or 12 months, whichever comes first.

Air Filter Replacement:

Every 30,000 km or 24 months.

Fuel Filter Replacement:

Every 30,000 km or 24 months.

Timing Belt Replacement:

Every 120,000 km or 10 years (critical interval for the DW8 engine).

Brake Fluid:

DOT 4 (refer to manual for specific Fiat specification)

Coolant Antifreeze:

Paraflu UP (or equivalent based on Fiat 9.55523 specification)

Common Faults:

Timing belt tensioner failure, EGR valve clogging, glow plug issues, suspension wear, minor electrical gremlins.

📚 Vehicle History

Fiat Commercial Vehicles:

Fiat has a long history of producing reliable light commercial vehicles, starting with models like the Fiat 600 Multipla and Fiat 242.

Scudo Development:

The Scudo (Type 220) was developed as a joint venture with PSA Peugeot Citroën, sharing its platform with the Citroën Jumpy and Peugeot Expert.

Manufacturing Location:

Sevel (Società Europea Veicoli Leggeri) plant in Val di Sangro, Italy, and potentially other PSA/Fiat joint venture facilities.

🏆 Awards & Recognition

Van Of The Year:

While the Scudo itself may not have won a specific 'Van of the Year' award, its platform siblings (Jumpy/Expert) have received critical acclaim and awards in the light commercial vehicle sector during their respective production runs.