Segment:
Light Commercial Vehicle (LCV) / Multi-Purpose Vehicle (MPV)
Purpose:
Designed for commercial transport of goods or passengers, often used as a work van or family vehicle
Competitors:
Peugeot Expert, Citroën Jumpy, Renault Trafic, Ford Transit, Volkswagen Transporter
Design:
Boxy, utilitarian design maximizing interior space and practicality
Versatility:
Available in various configurations (panel van, passenger, combi) with different wheelbase and roof heights
Target User:
Professional mechanics, independent workshops, DIY enthusiasts
Benefits:
Cost savings on repairs, improved vehicle maintenance, comprehensive troubleshooting
Market Coverage:
Primarily European markets
Vehicle Variants:
Passenger MPV and Panel Van configurations
Estimated Pages:
Hundreds (specific number not provided, but described as 'very detailed' with 'hundreds of pages')
Type:
Factory Service Repair Workshop Manual
Primary Language:
English (implied by product description and target audience)
Digital Format:
PDF Download
Powertrain:
Engine, Fuel System, Exhaust System, Cooling System
Drivetrain:
Transmission (Manual & Automatic), Clutch, Drive Axles, Differential
Chassis:
Suspension (Front & Rear), Steering System, Braking System, Wheels & Tires
Electrical:
Battery, Charging System, Ignition System, Lighting System, Instrumentation, Body Electrical Components, Powertrain Control Modules (ECM/ECU), Body Control Modules (BCM)
Body And Interior:
Body Panels, Doors, Glass, Seats, Interior Trim, HVAC System
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Repair:
Engine overhauls, transmission repairs, brake system servicing, suspension component replacement, electrical diagnostics and repair
Troubleshooting:
Diagnostic procedures, fault code interpretation, symptom-based troubleshooting
Disassembly And Assembly:
Step-by-step instructions with detailed diagrams for component removal and installation
Depth:
Comprehensive, covering basic servicing to advanced diagnostics and full rebuilds
Diagnostics:
Detailed diagnostic flowcharts, wiring diagrams, component testing procedures
Illustrations:
Detailed photos and exploded diagrams
Engine Families:
PSA XUD, DW, and Fiat's JTD diesel engines, likely some petrol variants
Common Diesel Engines:
1.9L (e.g., XUD9, DW8B), 2.0L JTD (MultiJet)
Common Petrol Engines:
Likely 2.0L (e.g., Fiat Tipo-derived)
Horsepower Range Diesel:
Approx. 70 HP to 110 HP depending on engine variant
Torque Range Diesel:
Approx. 120 Nm to 240 Nm depending on engine variant
Fuel Delivery Diesel:
Indirect Injection (XUD), Common Rail Direct Injection (JTD)
Fuel Type:
Diesel, Petrol (unleaded)
Coolant Type:
Ethylene Glycol based coolant (e.g., Paraflu UP)
Standard Transmission Type:
5-speed manual transmission
Optional Transmission Type:
Likely an optional automatic transmission (e.g., AL4 from PSA for some variants)
Drivetrain Layout:
Front-wheel drive (FWD)
Manual Transmission Fluid:
API GL-4, SAE 75W-80 or 75W-90 gear oil (specific grade depends on transmission model)
Automatic Transmission Fluid:
LT 71141 or equivalent ATF (for AL4)
Body Styles:
Panel Van, Passenger MPV, Combi Van
Wheelbase Options:
Standard and Long Wheelbase available
Load Volume Van:
Varies significantly by configuration, typically 3.0m³ to 4.6m³ for panel van variants
Gross Vehicle Weight:
Typically in the 2.0 to 2.5 tonne range
Euro Ncap Rating:
Likely 3-star rating for early passenger variants, potentially lower for commercial versions (specific data not readily available for all configurations)
ABS:
Available as an option or standard on higher trims
Esp:
Less common in early models, may be available on later or higher-spec variants
Airbags:
Driver and front passenger airbags (standard or optional depending on trim and year)
Seatbelts:
All seats equipped with three-point seatbelts (potentially two-point in rear center for some older variants)
Audio System:
Basic AM/FM radio with CD player or cassette player, often with optional steering wheel controls
Cruise Control:
Available as an option on some higher trim levels
Connectivity Options:
Limited to basic auxiliary inputs for audio, Bluetooth phone connectivity may be available on later models
Oil Change Interval:
Typically 10,000 - 15,000 miles or 12-24 months (depending on diesel/petrol and driving conditions)
Timing Belt Replacement:
For belt-driven engines (e.g., XUD, DW8), typically 60,000 - 90,000 miles or 5-7 years. JTD (chain-driven) may not have a specified replacement interval but requires inspection.
Engine Oil Specification Diesel:
ACEA B3/B4 or specific Fiat 9.55535-N2/G2/D2, viscosity typically 10W-40 or 5W-40
Engine Oil Specification Petrol:
API SL/SM, ACEA A3/B4, viscosity typically 10W-40 or 5W-40
Brake Fluid Specification:
DOT 4
Power Steering Fluid:
ATF Dexron II/III or specific Fiat recommendation
Common Faults Diesel:
Glow plug issues, injector pump failures (older diesels), EGR valve clogging, turbocharger issues (on higher mileage units)
Common Faults Electrical:
Wiring loom degradation, intermittent electrical faults, faulty sensors (e.g., ABS sensors), door lock actuator failures
Common Faults Suspension And Brakes:
Worn suspension bushes, brake caliper seizing, brake disc warping, rear axle beam issues (common on related PSA models)
Common Faults Body And Interior:
Rust on wheel arches, sills, and tailgate; sliding door mechanism issues; dashboard trim rattles
Fiat Lcv Legacy:
Fiat has a long history of producing reliable and practical light commercial vehicles, dating back to the Fiat 600 Multipla and Fiat Fiorino.
Development Partnership:
Developed as part of a collaboration with PSA Peugeot Citroën, leading to shared platforms and components.
Manufacturing Location:
Primarily manufactured in Sevel factories in Italy and France.
Model Production Span:
1995 - 2007 (for the first generation covered by this manual).
