🏷️ Basic Information

Make:

Fiat

Model:

Ulysse

Engine Variant:

2.0 16V JTD

Product Code Identifier:

FIAT-ULYSSE-2.0-16V-JTD-SRM

👋 Introduction

Vehicle Segment:

Large MPV (Multi-Purpose Vehicle) / Minivan

Key Competitors:

Citroën C8, Peugeot 807, Lancia Phedra (sharing platform), Renault Espace, Ford Galaxy

Vehicle Purpose:

Designed for family transport, offering spacious interiors, flexible seating, and practicality.

Engine Type Focus:

Emphasis on the robust and economical 2.0 JTD turbodiesel engine.

📋 Manual Details

Manual Type:

Service and Repair Manual

Language:

English

Format:

Digital (PDF)

Estimated Page Count:

Over 1000

📖 Manual Coverage

Engine Systems:

Engine mechanical, fuel injection system (JTD common rail diesel), ignition system (glow plugs), cooling system, lubrication system, exhaust system, emissions control, engine management system (ECU diagnostics)

Transmission Systems:

Manual and Automatic transmission overhaul, clutch system, gear shifting mechanisms, transmission fluid specifications and maintenance

Chassis Systems:

Suspension (front and rear), steering system, braking system (hydraulic, ABS, EBD), wheel alignment

Electrical Systems:

Wiring diagrams, fuse box layouts, lighting systems, power windows, central locking, instrument cluster, audio systems, diagnostic port (OBD-II)

Bodywork And Interior:

Body panel removal and installation, interior trim components, seating, heating, ventilation, and air conditioning (HVAC)

Routine Maintenance:

Oil and filter changes, air filter replacement, fuel filter replacement, coolant flush and fill, spark plug replacement (if applicable to engine variant), brake fluid change, transmission fluid change

Diagnostic Procedures:

Troubleshooting common faults, reading diagnostic trouble codes (DTCs), component testing procedures

Repair And Overhaul:

Engine component replacement (pistons, valves, bearings), cylinder head gasket replacement, turbocharger overhaul, gearbox rebuild, brake caliper replacement, suspension component renewal

Electrical Repairs:

Component testing and replacement (alternator, starter motor, sensors), wiring harness repair, lighting system troubleshooting

Depth Of Coverage:

Comprehensive, covering all aspects from basic scheduled maintenance to in-depth mechanical and electrical diagnostics and repair.

📊 Manual Specifications

File Type:

PDF

Searchability:

Fully searchable text for efficient information retrieval.

Image Resolution:

High-resolution images, diagrams, and schematics for clarity.

Binding:

N/A (Digital Format)

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Engine Code:

Likely 937A2.000 or similar Fiat JTD engine family

Engine Type:

Inline 4-cylinder, Turbocharged Direct Injection Diesel (JTD)

Displacement:

1997 cc (2.0 Liters)

Bore X Stroke:

82.0 mm x 94.0 mm (typical for this displacement range)

Compression Ratio:

Approximately 18.0:1

Horsepower:

Approximately 109-115 PS (80-85 kW) at 4000 rpm (depending on specific tuning)

Torque:

Approximately 270-280 Nm (199-207 lb-ft) at 1750-2000 rpm

Fuel Delivery:

Common Rail Direct Injection (JTD), Bosch or Siemens system

Ignition System:

Compression ignition, requiring glow plugs for cold starts

Coolant Type:

Antifreeze/coolant with ethylene glycol base, meeting Fiat specifications (e.g., Fiat 9.55523)

Oil Grade:

SAE 5W-40 or 10W-40, API CF, ACEA B3/B4, or specific Fiat approval (e.g., Fiat 9.55535-N2 or similar)

Oil Capacity:

Approximately 5.5 - 6.0 Liters (including filter)

🔧 Transmission

Transmission Type Standard:

5-speed Manual Transmission

Transmission Type Optional:

4-speed Automatic Transmission (likely Jatco or Aisin Warner sourced)

Manual Transmission Fluid:

API GL-4, SAE 75W-85 or 75W-90 gear oil (refer to manual for exact specification)

Automatic Transmission Fluid:

Dexron III or equivalent (refer to manual for exact specification and capacity)

📐 Dimensions

Length:

Approx. 4755 mm (varies slightly by model year)

Width:

Approx. 1850 mm

Height:

Approx. 1750 mm

Wheelbase:

Approx. 2823 mm

Curb Weight:

Approx. 1700 - 1800 kg (depending on configuration)

Gross Vehicle Weight Rating:

Approx. 2400 - 2500 kg

🛡️ Safety Features

Euroncap Rating:

Likely 4 or 5 stars for models equipped with all safety features (check specific year and configuration)

ABS:

Standard Anti-lock Braking System

Ebd:

Electronic Brakeforce Distribution

Esp:

Optional or standard on later models (Electronic Stability Program)

Airbags:

Front airbags (driver and passenger), side airbags, curtain airbags (optional/standard on higher trims)

Seatbelts:

Three-point inertia reel seatbelts with pre-tensioners and load limiters for all seats

Child Seat Anchors:

ISOFIX mounting points for child seats

💡 Technology Features

Audio System:

Factory fitted radio/CD player with steering wheel controls, optional navigation system available on higher trims.

Cruise Control:

Standard or optional depending on trim level.

Parking Sensors:

Optional front and rear parking sensors.

Diagnostic Interface:

OBD-II (On-Board Diagnostics II) port for engine management and fault code reading.

🔧 Maintenance

Oil And Filter Change:

Every 15,000 km or 12 months, whichever comes first (for diesel engines).

Air Filter Replacement:

Every 30,000 - 45,000 km or 24 months.

Fuel Filter Replacement:

Every 45,000 - 60,000 km (crucial for JTD engines).

Timing Belt Replacement:

Every 100,000 - 120,000 km or 5-6 years (critical for engine integrity).

Coolant Replacement:

Every 2-3 years or 60,000 km.

Power Steering Fluid:

ATF (Automatic Transmission Fluid) or specific power steering fluid (refer to manual)

Brake Fluid:

DOT 4

Engine Related:

Turbocharger issues (variable geometry vanes sticking), glow plug failure, EGR valve clogging, diesel particulate filter (DPF) issues on later models or poorly maintained units.

Transmission Related:

Wear on dual-mass flywheel (DMF) with manual transmissions, potential leaks or sluggishness in automatic transmissions.

Suspension And Steering:

Wear in suspension bushings and ball joints due to vehicle weight and usage, power steering pump issues.

Electrical Issues:

Intermittent electrical faults, issues with central locking, power windows, or dashboard warning lights can occur.

📚 Vehicle History

Manufacturer:

Fiat Automobiles S.p.A.

Platform Sharing:

Based on the Eurovan platform, shared with PSA Group (Citroën C8, Peugeot 807) and Lancia (Phedra).

Generation Context:

Second generation Ulysse (introduced around 2002), succeeding the original Lancia/Fiat/Peugeot/Citroën collaboration.

Production Period:

The Fiat Ulysse (second generation) was produced from approximately 2002 to 2010.

Manufacturing Location:

Produced at the Sevel (Società Europea Veicoli) plant in Hordain, France, or Valenciennes, France, shared with its PSA counterparts.

🏆 Awards & Recognition

Vehicle Awards:

As part of the Eurovan family, the Ulysse and its siblings were generally well-received for their practicality and space. Specific individual awards for the Fiat Ulysse variant are less commonly highlighted than for the platform as a whole.

Reliability Perception:

Reliability can be mixed, often depending on maintenance history. JTD engines are generally robust if maintained correctly.