Market Position:
Aimed at DIY mechanics and enthusiasts seeking professional-level repair information for the Ford AU Falcon.
Competitive Advantage:
Offers a comprehensive, step-by-step guide with clear illustrations at an affordable price, empowering users to perform repairs themselves and save on mechanic costs.
Ease Of Use:
Simple English, clear pictures, and illustrations make complex procedures accessible.
Professional Quality:
Designed by well-qualified technicians, mirroring industry-standard manuals.
Cost Savings:
Directly addresses the benefit of saving money by performing repairs and maintenance independently.
Systems Covered:
Engine mechanical, lubrication, cooling, fuel, ignition, exhaust, intake, starting, charging, electrical systems, transmission, clutch, driveshafts, suspension (front and rear), steering, brakes, body panels, frame, interior, lighting, meters, switches, wiring diagrams, troubleshooting.
Technical Features Section:
Includes a dedicated section for technical features, likely detailing system specifications and operational principles.
Estimated Page Count:
Likely extensive, typically 500+ pages for a full service manual of this era.
Manual Type:
Service and Repair Manual
Format:
Downloadable Digital Format (likely PDF)
Engine Mechanical:
Cylinder head, valves, pistons, crankshaft, connecting rods, engine block, timing systems, seals, gaskets.
Electrical Systems:
Alternator, starter motor, battery, charging system, ignition system, lighting, meters, switches, wiring harnesses, power steering, electric shift program.
Drivetrain:
Transmission (automatic and manual), clutch, gearshift linkage, front driving mechanism, rear driving mechanism, driveshafts.
Chassis:
Frame, body panels, exhaust system, suspension (front and rear wheels), steering system, brake system.
Frame And Body:
Includes frame structure, body panel repair and replacement, exhaust system routing and components.
Wheels And Suspension:
Front and rear wheel suspension components, steering linkage, alignment specifications.
Select 4Wd System:
Mention of 'Selectable 4WD System' is unusual for the AU Falcon, which was predominantly RWD. This might refer to specific utility variants or a misstatement, but if present, coverage would include its operation and maintenance.
Electric Power Steering:
Coverage of electric power steering systems, indicating advanced steering technology for the era.
Lights Meters Switches:
Detailed information on all interior and exterior lighting, dashboard meters and gauges, and control switches, including wiring and troubleshooting.
Maintenance Procedures:
Routine checks, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication.
Repair Procedures:
Engine component replacement, transmission overhaul, brake caliper/rotor replacement, suspension strut/bush replacement, electrical component diagnostics and replacement.
Troubleshooting:
Diagnostic procedures for common issues, fault finding charts, electrical circuit analysis.
Engine Management:
Engine removal and installation, cylinder head removal/installation, piston and cylinder service.
Engine Diagnostics:
Focuses on mechanical diagnostics and troubleshooting for engine performance issues.
Electrical Diagnostics:
Includes troubleshooting for charging system (alternator/battery), starting system (starter), ignition system, and other electrical circuits via wiring diagrams.
Technical Depth:
Comprehensive, covering diagnostic, repair, and overhaul procedures for all major vehicle systems. Includes detailed specifications and tolerances.
Specific Procedures:
Detailed step-by-step guides for tasks like engine removal/installation, cylinder head service, clutch replacement, and brake system overhauls.
Diagrams:
Comprehensive wiring diagrams are explicitly mentioned, critical for electrical diagnostics and repairs.
File Format:
Digital (e.g., PDF), allowing for easy searching and printing.
Print Quality:
High quality, featuring clear pictures and illustrations as stated in the description.
Binding Type:
Not applicable (digital format).
Paper Type:
Not applicable (digital format).
Completeness:
Stated as a 'complete guide' covering 'every complex and uncomplicated parts,' implying thorough coverage of all systems.
Accessibility:
Designed for ease of use by individuals with varying levels of mechanical experience, due to clear language and illustrations.
Engine Options:
Likely covers the range of inline-6 (e.g., 4.0L Windsor) and V8 (e.g., 5.0L Windsor) engines offered in the AU Falcon.
Power And Torque Ranges:
Varies by engine and series, but generally includes models producing between 160kW to over 200kW for inline-6, and 180kW to 200kW for V8 variants.
Fuel Delivery:
Electronic Fuel Injection (EFI) systems.
Engine Control Unit:
Covered by ECU diagnostics and wiring diagrams.
Cylinder Head And Valve Service:
Detailed procedures for removal, inspection, servicing, and installation of cylinder heads and valves.
Crankcase And Transmission Interface:
Information on engine block, crankcase, and their integration with the transmission housing.
Transmission Options:
Typically includes Ford's 4-speed automatic (e.g., 4R55E, 4R70W) and potentially 5-speed manual transmissions (e.g., T5).
Performance Transmissions:
May cover higher-performance variants or specific transmissions used in performance models like the XR series.
Electronic Shift Program:
Specifically mentioned, indicating coverage of the electronic control module and shifting logic for automatic transmissions.
Clutch And Gearshift Linkage:
Coverage of clutch operation, hydraulic system (if applicable), and manual gearshift linkage adjustments and repairs.
Oil Change Interval:
Typically every 10,000 km or 6 months, whichever comes first, using specified oil grades.
Coolant Change Interval:
Often every 2-3 years or 40,000-60,000 km, depending on coolant type.
Engine Oil Specification:
Likely API SG/SH or higher, with viscosity grades such as 10W-30 or 10W-40, depending on climate.
Transmission Fluid Automatic:
Mercon V or equivalent for 4-speed automatics.
Brake Fluid Specification:
DOT 3.
Common Wear Items:
Suspension bushes, sway bar links, ball joints, ignition coils (on some engine variants), radiator and cooling system components, window regulator mechanisms.
Common Electrical Issues:
Wiring harness chafing, instrument cluster issues, power window switch failures.
Ignition System Faults:
Specific focus on ignition system, likely covering coil-on-plug or distributor-based systems and associated diagnostics.
Lubrication System Maintenance:
Detailed guidance on the lubrication system, including oil pressure checks, pump service, and oil cooler maintenance (if applicable).
Ford Australia:
The Falcon is a cornerstone of Ford's Australian manufacturing history, representing a significant lineage of large Australian-made sedans.
Au Series Development:
The AU Falcon was a major redesign from the previous EL Falcon, featuring a distinct exterior styling and significant mechanical updates. It was produced in Series I, II, and III iterations, with updates to styling, features, and mechanical components.
Au Series Updates:
The manual would cover Series I, II, and III, which introduced evolutionary changes to the styling, powertrain, and features.
Manufacturing Location:
Broadmeadows, Victoria, Australia.
