Vehicle Segment:
Full-size Van / Commercial Van
Target Audience:
Fleet operators, small business owners, DIY mechanics, individuals requiring robust van capabilities
Competitors:
Chevrolet Express, GMC Savana, Mercedes-Benz Sprinter (in some configurations)
Manual Advantage:
Provides official, licensed factory data for accurate and efficient repairs and maintenance.
Convenience:
Instant online access from any internet-connected device, eliminating the need for physical manuals.
Cost Effectiveness:
Reduces reliance on expensive dealership labor and external repair shops.
Engine:
Diagnosis, Repair, Overhaul, Maintenance (5.4L Triton V8, 5.4L Triton V8 SOHC, 6.8L Triton V10 SOHC, 4.6L Triton V8 SOHC, 6.0L Power Stroke V8 Diesel - if applicable for the year)
Transmission:
Automatic Transmission (4R75W, 4R75E, 5R110W) - Diagnosis, Repair, Fluid Service, Torque Converter Service
Drivetrain:
Rear Wheel Drive (RWD), Four Wheel Drive (4WD) - Driveshafts, U-Joints, Rear Axle Assembly, Differential Service, Propeller Shafts
Brakes:
Front Disc Brakes, Rear Disc Brakes (if applicable), Hydraulic System, ABS (Anti-lock Braking System), Parking Brake - Service, Repair, Bleeding, Component Replacement
Suspension:
Front Independent Suspension, Rear Solid Axle - Ball Joints, Control Arms, Springs, Shock Absorbers, Sway Bars, Bushings, Wheel Bearing Service
Steering:
Power Steering System, Steering Gearbox, Tie Rods, Steering Column - Diagnosis, Repair, Fluid Service, Component Replacement
Electrical:
Wiring Diagrams, Fuses, Relays, Battery, Charging System (Alternator), Starting System, Lighting System, Horn, Wiper System, Power Windows/Locks, Instrument Cluster, Powertrain Control Module (PCM), Body Control Module (BCM)
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) - Component Diagnosis, Refrigerant Service, Blower Motor, Evaporator, Condenser, Compressor
Body:
Body Panels, Doors, Hood, Tailgate, Bumpers, Seats, Interior Trim - Removal, Installation, Repair, Adjustment
Maintenance:
Oil Changes, Filter Replacements (Oil, Air, Fuel, Cabin), Fluid Level Checks and Top-offs, Tire Rotation, Brake Inspections, Spark Plug Replacement
Troubleshooting:
Diagnostic Trouble Codes (DTCs) interpretation, Symptom-based diagnosis, Component testing procedures
Repair:
Component replacement (e.g., brake pads, rotors, alternator, starter, water pump, fuel injectors, sensors), Engine and transmission overhaul procedures, Suspension and steering component replacement
Installation:
Accessory installation, Component upgrades, Specific system installations (e.g., trailer wiring)
Diagnostic Capabilities:
Advanced diagnostics, including PCM relearn procedures, Sensor testing, Actuator testing, ABS diagnostics
Torque Specifications:
Detailed torque values for all critical fasteners across all systems
Schematics:
Comprehensive electrical and vacuum schematics for all vehicle systems
Rebuild Procedures:
Engine and transmission rebuild instructions with detailed component specifications
Oil Change Interval:
Every 5,000 - 7,500 miles or 6 months, depending on driving conditions (refer to manual for specific severe/normal service)
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles
Cabin Air Filter:
Replace every 15,000 - 30,000 miles or as needed
Transmission Fluid Service:
Every 30,000 - 100,000 miles, depending on transmission type and usage (refer to manual for specific recommendations)
Engine Oil Viscosity:
SAE 5W-20 (for gasoline engines, consult manual for diesel)
Engine Oil Spec:
API SN or newer, ILSAC GF-5 or newer
Coolant Type:
Ford Premium Engine Coolant (Gold Color) or equivalent HOAT coolant
Common Failures:
Spark plug blow-out (5.4L 3V engines), Coolant leaks from intake manifold or heater core, Variable Cam Timing (VCT) system issues, Transmission solenoid issues, Ball joint wear (front suspension)
Ford Commercial Vehicles:
Ford has a long-standing history of producing reliable and durable commercial vehicles, dating back to early trucks and vans.
E Series Lineage:
The E-Series van platform has been in continuous production since the 1960s, evolving through various generations to meet changing market demands for utility and passenger transport.
Manufacturing Location:
Kansas City Assembly Plant, Claycomo, Missouri, USA
Production Years Covered By Manual:
Focuses on the 2009 model year, part of the fourth generation of the E-Series.
