Ford Escape 2002 All Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Escape Year: 2002 Codes Generation Code: First Generation (UN) 👋 Introduction Market Position Vehicle Segment: Compact SUV Positioning Statement: The Ford Escape's first...

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Mots clés: 2002 Car Cars Escape Ford

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Description

🏷️ Basic Information

Identification

Make:

Model:

Escape

Year:

Codes

Generation Code:

First Generation (UN)

👋 Introduction

Market Position

Vehicle Segment:

Compact SUV

Positioning Statement:

The Ford Escape's first generation offered a blend of practicality, car-like handling, and SUV capability, appealing to a broad market segment.

Competitive Analysis

Key Competitors:

Honda CR-V, Toyota RAV4, Mazda Tribute (shared platform), Nissan Xterra

Key Features

Platform Sharing:

Built on the Ford CD2 platform, shared with the Mazda Tribute and Mercury Mariner.

Design Philosophy:

Designed to be a versatile and user-friendly compact SUV with a focus on on-road comfort and utility.

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive Service and Repair

Secondary Coverage:

Maintenance, Troubleshooting, Diagnostics, Wiring Diagrams, Electrical Schematics

Page Count

Estimated Pages:

Likely 1500-2000+ (typical for comprehensive factory service manuals)

Manual Type

Type:

Service Repair Manual (Workshop Manual)

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, overhaul, cylinder head, block, pistons, crankshaft, camshaft, timing, lubrication, cooling

Engine Performance:

Fuel injection, ignition system, emission control system, engine control system (ECU), diagnostics

Transmission:

Automatic transmission (AX4N/AX4S, depending on engine) service, repair, diagnostics, fluid specifications, torque converter

Drivetrain:

Front-wheel drive (FWD) and All-wheel drive (AWD) systems, CV axles, differential service

Brakes:

Hydraulic brake system, ABS, disc brakes (front and rear), brake pads, rotors, calipers, master cylinder, fluid

Suspension:

Front and rear suspension, struts, shocks, control arms, ball joints, sway bars, alignment

Steering:

Power steering system, steering rack, tie rods, power steering pump, fluid specifications

Electrical System:

12-volt battery, charging system (alternator), starting system (starter motor), lighting system, accessories

Body And Chassis:

Body construction, doors, hood, tailgate, interior trim, body hardware, structural components

Restraint System:

Airbag system, seat belts, SRS components, diagnostics

Heating Ventilation And Air Conditioning:

HVAC system, climate control, A/C compressor, refrigerant, blower motor, heater core

Wiring Diagrams:

Complete electrical wiring diagrams for all systems, including power distribution, grounds, and component locations

Procedures Included

Maintenance:

Routine scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, tire rotation

Troubleshooting:

Diagnostic procedures for common and complex issues, fault code interpretation, symptom-based troubleshooting guides

Repair:

Step-by-step instructions for component removal, repair, and reinstallation for virtually all vehicle systems

Diagnostics:

Detailed diagnostic strategies, use of diagnostic tools, OBD-II scan tool information, live data interpretation

Specifications:

Torque specifications, clearances, fluid capacities, electrical values, and other critical data for accurate repairs

Technical Depth

Depth:

Comprehensive, covering everything from basic fluid changes to full engine and transmission rebuilds, including advanced electrical diagnostics.

📊 Manual Specifications

File Format

File Type:

Searchability:

Text-searchable (assuming a well-scanned or digitally produced PDF)

Print Quality

Printability:

Printable pages for workshop use

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Zetec-SE / Duratec (US Market often used 2.0L SPI/Zetec and 3.0L Duratec)

Displacement 1:

2.0L (1988 cc) DOHC Inline-4

Horsepower 1:

127 hp @ 5300 rpm

Torque 1:

133 lb-ft @ 4300 rpm

Optional Engine

Displacement 2:

3.0L (2986 cc) DOHC V6 (Duratec 30)

Horsepower 2:

190 hp @ 6250 rpm

Torque 2:

200 lb-ft @ 4800 rpm

Fuel System

Injection Type:

Electronic Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Engine Control System

ECM Type:

Ford Powertrain Control Module (PCM)

🔧 Transmission

Standard

Type 1:

5-speed Manual Transmission (MTX-75)

Optional

Type 2:

4-speed Automatic Transmission (AX4N/AX4S)

Features

AWD Availability:

Available with both manual and automatic transmissions in FWD or AWD configurations.

Fluid Specifications

Automatic Transmission Fluid Type:

MERCON V Automatic Transmission Fluid

📐 Dimensions

Exterior

Length:

173.8 inches

Width:

71.2 inches

Height:

66.3 inches

Wheelbase:

103.7 inches

Weights

Curb Weight Min:

3,375 lbs (2.0L FWD)

Curb Weight Max:

3,740 lbs (3.0L AWD)

Cargo

Cargo Volume Behind Rear Seat:

31.4 cubic feet

Cargo Volume With Rear Seat Folded:

64.5 cubic feet

🛡️ Safety Features

Ratings

NHTSA Front Driver Impact:

★★★★ (4/5 Stars)

NHTSA Front Passenger Impact:

★★★★ (4/5 Stars)

IIHS Front Offset Crash Rating:

Acceptable

Active Features

Standard on all models

Traction Control:

Optional on some trims, standard on others

Passive Features

Airbags Front:

Driver and front passenger airbags

Airbags Side:

Optional front-seat side-impact airbags

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM stereo with CD player, optional premium audio systems, cassette player common in base models.

Driver Assistance

Cruise Control:

Standard on most trims

Connectivity

Auxiliary Input:

Not commonly available on base models, aftermarket solutions often needed.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles or 6 months, whichever comes first (check specific engine/oil type).

Engine Air Filter Replacement:

Every 30,000 miles or as needed based on driving conditions.

Cabin Air Filter Replacement:

Every 15,000 - 30,000 miles (check owner's manual).

Spark Plug Replacement:

2.0L: 100,000 miles (Irridium); 3.0L V6: 100,000 miles (Iridium)

Fluid Specifications

Engine Oil Type 2.0L:

SAE 5W-30 (Synthetic Blend or Full Synthetic Recommended)

Engine Oil Type 3.0L:

SAE 5W-20 (Synthetic Blend or Full Synthetic Recommended)

Coolant Type:

Ford SuperCoolant (Orange) or equivalent (50/50 mix with distilled water)

Brake Fluid Type:

DOT 3

Known Issues

Common Problems Engine:

Ignition coil failure, occasional overheating (especially with the 2.0L Zetec), oil leaks from valve cover gasket.

Common Problems Transmission:

Automatic transmission solenoid issues, potential for rough shifting with age.

Common Problems Suspension:

Worn front struts and ball joints, potential for brake squeal.

Common Problems Electrical:

Power window motor failures, door lock actuator issues, occasional instrument cluster problems.

📚 Vehicle History

Brand Heritage

Ford SUV History:

Ford has a long history with SUVs, including the Bronco and Explorer, establishing a strong presence in the segment.

Model Evolution

First Generation Launch:

The Ford Escape was first introduced for the 2001 model year, targeting the burgeoning compact SUV market.

2002 Model Year Updates:

The 2002 model year offered minor refinements over the initial launch, solidifying its market position.

Production

Manufacturing Location:

Kansas City Assembly Plant, Claycomo, Missouri, USA

🏆 Awards & Recognition

Recognitions

Segment Popularity:

The Ford Escape quickly gained popularity for its accessible price point and versatility, becoming a strong contender in the compact SUV segment.