Model Years Covered:
2008, 2009, 2010, 2011, 2012
Engine Variants Covered:
2.3L I4, 2.5L I4, 3.0L V6, Hybrid Powertrain
Transmission Types Covered:
Automatic (4-speed, 6-speed), Continuously Variable Transmission (CVT for Hybrid)
Trim Levels Covered In Detail:
SE, SEL, Titanium, Hybrid variants of each trim
Estimated Page Count:
Extensive (typically 1500-3000+ pages for a complete workshop manual)
Manual Type:
Complete Workshop Service Repair Manual
Format:
Digital Downloadable (PDF)
Engine Mechanical:
Complete overhaul, component testing, cylinder head, crankshaft, pistons, connecting rods, lubrication system, cooling system, fuel delivery, ignition system, timing systems.
Engine Management And Emissions:
ECU diagnostics, sensor testing (MAF, O2, TPS, etc.), emission control systems, evaporative emission control (EVAP), EGR system.
Transmission Automatic:
Overhaul, component replacement, hydraulic system, torque converter, shift solenoids, control module diagnostics.
Transmission Hybrid Cvt:
Specialized repair procedures for the hybrid continuously variable transmission, including planetary gear sets and electric motor integration.
Drivetrain:
Front-wheel drive (FWD) and all-wheel drive (AWD) systems, driveshafts, CV joints, differentials, transfer case (if applicable).
Suspension:
Front and rear suspension systems, struts, shocks, control arms, ball joints, bushings, sway bars, alignment specifications.
Steering:
Power steering system (hydraulic and electric assist), steering rack, tie rod ends, steering column, alignment procedures.
Brakes:
Hydraulic brake system, disc brakes (front and rear), ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake fluid specifications, bleeding procedures, caliper and rotor replacement.
Electrical System:
Charging system (alternator, battery), starting system, battery testing, fuses and relays, wiring diagrams, lighting systems, power windows, locks, mirrors.
Body And Interior:
Body panel removal and installation, door mechanisms, interior trim, seats, dashboard, HVAC controls, sound deadening, paint repair.
HVAC:
Heating, Ventilation, and Air Conditioning system components, refrigerant handling, compressor, condenser, evaporator, blower motor, diagnostic procedures.
Body Control Module Bcm:
Diagnostics and programming of the Body Control Module which manages various vehicle functions.
Restraints System Srs:
Airbag system components, SRS module, sensors, seat belts, diagnostic procedures, safety precautions.
Hybrid System Components:
High-voltage battery system, electric motor/generator, power split device, hybrid control module (HCM), regenerative braking system, charging system.
Preventive Maintenance:
Oil changes, filter replacements (oil, air, cabin), fluid checks and top-offs, tire rotations, brake inspections, spark plug replacement, belt inspections.
Troubleshooting:
Diagnostic fault codes (DTCs), symptom-based troubleshooting, wiring diagram interpretation for electrical issues, fuel system diagnosis, engine performance issues.
Repair And Replacement:
Engine component rebuilds, transmission overhaul, suspension and steering component replacement, brake system repairs, electrical component replacement, body panel repair, interior component replacement.
Component Testing And Adjustment:
Testing of sensors, actuators, solenoids, pressure tests, leak tests, alignment adjustments, clutch adjustments (if applicable).
Wiring Diagrams:
Detailed wiring schematics for all major electrical systems, including power distribution, grounds, sensor circuits, actuator circuits, and communication networks (e.g., CAN bus).
Torque Specifications:
Precise torque values for all critical fasteners, essential for proper assembly and preventing component damage.
Diagnostic Capabilities:
Advanced diagnostics, including live data stream interpretation, bi-directional control for actuators, and module programming/reconfiguration guidance.
Rebuild Procedures:
Comprehensive, step-by-step instructions for complete engine and transmission rebuilds, including disassembly, cleaning, inspection, and reassembly.
Special Tools And Equipment:
Identification and usage instructions for specialized tools required for specific repair procedures.
Oil Change Interval:
Typically every 7,500 to 10,000 miles (12,000 to 16,000 km) or 6-12 months, depending on driving conditions and oil type used. Check manual for specific recommendations.
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed. Some sources recommend replacement every 30,000 miles (48,000 km).
Cabin Air Filter Replacement:
Inspect/replace annually or every 15,000-20,000 miles (24,000-32,000 km).
Spark Plug Replacement:
For 2.3L/2.5L I4: Approx. 100,000 miles (160,000 km). For 3.0L V6: Approx. 100,000 miles (160,000 km).
Engine Oil Type 2 3L 2 5L:
SAE 5W-20, API Certified (e.g., Motorcraft Synthetic Blend).
Engine Oil Type 3 0L V6:
SAE 5W-20, API Certified (e.g., Motorcraft Synthetic Blend).
Engine Oil Capacity 2 3L 2 5L:
Approx. 5.0 - 5.5 US quarts (4.7 - 5.2 liters) with filter.
Engine Oil Capacity 3 0L V6:
Approx. 5.5 - 6.0 US quarts (5.2 - 5.7 liters) with filter.
Coolant Type:
Ford Super Plus Premium Engine Coolant (Orange), a 50/50 mix of antifreeze and distilled water.
Transmission Fluid Automatic:
MERCON V (e.g., Motorcraft MERCON V Automatic Transmission Fluid).
Transmission Hesitation Or Harsh Shifting:
Some models, particularly those with the 4-speed automatic, can exhibit hesitant shifting or occasional harshness. Software updates or fluid changes may help.
Rear Suspension Noise:
Rattling or clunking noises from the rear suspension, often traced to worn shock absorbers or bushings.
Evaporative Emission Control System Faults:
Check Engine Light may illuminate due to faults in the EVAP system, often related to the charcoal canister or vent valve.
Water Pump Leaks:
Some 3.0L V6 engines may develop leaks from the water pump. Early detection and replacement are advised.
Hybrid Battery Longevity:
While generally reliable, hybrid battery packs have a finite lifespan and may require replacement at higher mileage, which can be a significant cost.