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Ford Escape Hybrid Complete Workshop Service Repair Manual 2012

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🏷️ Basic Information Identification Make: Ford Model: Escape Hybrid Year: 2012 Generation Generation: Second Generation (2008-2012) Codes Model Code: CD3 Platform 👋 Introduction Market Position Segment: Compact SUV, popularized the...
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Ford Escape Hybrid Complete Workshop Service Repair Manual 2012
🏷️ Basic Information
Identification
Make:
Ford
Model:
Escape Hybrid
Year:
2012
Generation
Generation:
Second Generation (2008-2012)
Codes
Model Code:
CD3 Platform
👋 Introduction
Market Position
Segment:
Compact SUV, popularized the hybrid option in this segment.
Competitive Analysis
Competitors:
Toyota RAV4 Hybrid (though not available in this specific year), Honda CR-V Hybrid (later model), other mainstream compact SUVs with a focus on fuel economy.
Key Features
Hybrid Powertrain:
Integrated Ford Hybrid technology delivering excellent fuel efficiency and smooth power delivery.
Practicality:
Combines SUV versatility with hybrid economy, making it a practical choice for families and daily commuting.
📋 Manual Details
Coverage Areas
Coverage:
All models, engines, trims, and transmission types
Page Count
Pages:
Estimated 2000+ pages (typical for comprehensive workshop manuals)
Manual Type
Type:
Complete Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Powertrain:
2.5L Atkinson-cycle I-4 Hybrid engine, Hybrid Synergy Drive system, eCVT transmission
Chassis:
Suspension (front MacPherson strut, rear multi-link), steering (electric power-assisted), brakes (regenerative and hydraulic, ABS, EBD)
Electrical:
High-voltage battery system, electric motor, power control unit, 12V auxiliary battery, charging system, starting system, lighting, instrumentation, body electronics, audio system, HVAC control
Body:
Body structure, exterior panels, doors, windows, interior trim, seating, HVAC system, sunroof (if equipped)
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspection
Troubleshooting:
Diagnostic procedures, fault code interpretation, component testing, common drivability issues
Repair:
Engine component replacement, transmission service, brake system repairs, suspension and steering linkage replacement, electrical component diagnosis and replacement, body panel repair and replacement
Hybrid Specific:
High-voltage battery system diagnosis and service, hybrid control module (PCU) troubleshooting, electric motor inspection, regenerative braking system calibration
Technical Depth
Depth:
Comprehensive, covering basic maintenance to advanced diagnostics and component-level repair. Includes wiring diagrams, exploded views, torque specifications, and diagnostic flowcharts.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable PDF with clear text and images.
Print Quality
Printability:
Printable by chapter or entire document, optimized for clear reproduction.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2.5L Atkinson-cycle Duratec I4 Hybrid
Engine Code:
Usually designated with 'Hybrid' in VIN or engine type.
Performance
Horsepower Combined:
Approximately 177 hp (system total, including electric motor assist)
Torque Engine:
Approximately 171 lb-ft @ 4,000 rpm (gasoline engine)
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Delivery:
Electronic Fuel Injection (EFI)
Hybrid System
Battery Type:
Nickel-Metal Hydride (NiMH)
Electric Motor Power:
Integrated into the Hybrid Synergy Drive system.
🔧 Transmission
Standard
Transmission Type:
Electronic Continuously Variable Transmission (eCVT)
Optional
Optional Transmission:
N/A (eCVT is standard for Hybrid models)
Features
Drive Modes:
EV Mode, Eco Mode, Sport Mode (depending on trim/updates)
Hybrid Integration:
Seamless integration of gasoline engine and electric motor for optimal efficiency and performance.
📐 Dimensions
Exterior
Length:
Approximately 178.7 inches (4539 mm)
Width:
Approximately 71.2 inches (1808 mm) without mirrors
Height:
Approximately 66.3 inches (1684 mm)
Wheelbase:
Approximately 103.1 inches (2619 mm)
Cargo
Cargo Volume Rear Seats Up:
Approximately 29.2 cu ft (827 liters)
Cargo Volume Rear Seats Down:
Approximately 67.2 cu ft (1903 liters)
Weights
Curb Weight:
Approximately 3,550 - 3,650 lbs (1610 - 1656 kg), varies by trim and options.
🛡️ Safety Features
Ratings
NHTSA Overall:
Generally Good ratings in most NHTSA categories for the generation, specific 2012 ratings may vary.
IIHS Ratings:
Received 'Good' ratings in frontal offset and side impact tests from IIHS for this generation.
Active Features
ABS:
Anti-lock Braking System
Esc:
Electronic Stability Control (AdvanceTrac with Roll Stability Control)
Traction Control:
Traction Control System (TCS)
Tire Pressure Monitoring:
Tire Pressure Monitoring System (TPMS)
Passive Features
Airbags:
Front airbags, side-curtain airbags, front-seat side airbags.
Seatbelts:
Front 3-point height-adjustable, rear 3-point seatbelts, pretensioners and load limiters on front seats.
💡 Technology Features
Infotainment
System:
Ford SYNC system (optional, depending on trim), available navigation, SiriusXM Satellite Radio.
Driver Assistance
Features:
Rearview camera (optional), parking assist sensors (optional).
Connectivity
Bluetooth:
Bluetooth hands-free calling and audio streaming (via SYNC system).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 miles or 6 months for synthetic blend, check manual for exact specification.
Engine Air Filter:
Replace every 30,000 miles or as needed based on driving conditions.
Cabin Air Filter:
Replace every 15,000 miles or annually.
Fluid Specifications
Engine Oil:
SAE 5W-20, meeting Ford specification WSS-M2C945-A (or equivalent API SN/ILSAC GF-5)
Coolant:
Ford Premium Engine Coolant (VC-5-A) or equivalent. Typically a 50/50 mix of antifreeze and distilled water.
Transmission Fluid:
Mercon LV (for power transfer unit, if applicable) and specific hybrid transmission fluid. Manual will specify exact type and procedure.
Known Issues
Hybrid Battery Degradation:
As with most hybrids, potential for battery degradation over time, though NiMH batteries are generally robust. Manual provides diagnostic steps.
Cvt Concerns:
While generally reliable, eCVTs can sometimes exhibit wear or have specific maintenance needs. Manual covers fluid changes and diagnostics.
HVAC Blend Door Actuator:
A common issue across many Ford models of this era, impacting temperature control.
📚 Vehicle History
Brand Heritage
Ford Hybrid History:
Ford has a long history with hybrid technology, beginning with the Ford Escape Hybrid in 2005, which was a groundbreaking vehicle for the brand and the SUV market.
Model Evolution
Escape Hybrid Evolution:
The 2008-2012 generation, based on the CD3 platform, saw significant improvements in styling, interior quality, and hybrid system efficiency compared to the first generation.
Production
Manufacturing Location:
Kansas City Assembly Plant, Claycomo, Missouri, USA.
Production Years For Generation:
2008-2012
🏆 Awards & Recognition
Recognitions
Green Car Of The Year:
The Ford Escape Hybrid has historically been recognized for its environmental credentials and fuel efficiency.
Industry Awards:
Often praised for pioneering hybrid SUV technology, contributing to Ford's reputation for innovation in fuel-efficient vehicles.
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