🏷️ Basic Information

Make:

Ford

Model:

Escort

Year:

1991

👋 Introduction

Target Audience:

Owners seeking to perform their own maintenance and repairs, DIY mechanics, and independent repair shops.

Advantage:

Provides cost savings by enabling owner repairs and offers in-depth knowledge for efficient problem-solving, superior to generic online advice.

Accessibility:

Instant download, usable on multiple devices (Windows & Mac), requiring only Adobe PDF Reader and WinZip.

📋 Manual Details

Covered Models:

All 1991 Ford Escort variants

Estimated Page Count:

1500-2000 (Estimated for a comprehensive service manual of this era)

Type:

Comprehensive Service and Repair Manual

Language:

English

Format:

Downloadable PDF

📖 Manual Coverage

Engine Service Repair:

Detailed procedures for disassembly, inspection, repair, and reassembly of all engine components, including cylinder head, pistons, crankshaft, camshafts, and valve train.

Transmission Service Repair:

Covers both manual and automatic transmissions, including clutch operation, gear selection, torque converter function, and repair procedures.

Brake System:

In-depth coverage of hydraulic systems, caliper and wheel cylinder overhauls, brake pad/shoe replacement, disc/drum servicing, parking brake adjustments, and ABS diagnostics (if applicable to specific trims).

Wiring Diagram:

Complete electrical wiring diagrams for all vehicle systems, facilitating diagnosis and repair of electrical faults.

Electrical System:

Detailed diagnostics and repair of starting and charging systems, ignition systems, lighting, instrumentation, comfort and convenience features, and power accessories.

Suspension:

Procedures for front and rear suspension component replacement (struts, shocks, control arms, ball joints, bushings), wheel alignment specifications, and chassis diagnostics.

Periodic Lubrication:

Recommendations for lubrication points, fluid types, capacities, and recommended service intervals for various components.

Steering:

Service and repair procedures for power steering systems, steering rack/gearbox, tie rods, and steering column components.

Cooling System:

Repair and maintenance of radiators, water pumps, thermostat, cooling fans, hoses, and coolant specifications.

Fuel Injection Fuel System:

Detailed information on fuel delivery systems, fuel pumps, injectors, fuel pressure regulators, throttle bodies, and emissions control related to fuel.

Emission System:

Troubleshooting and repair of emission control components, including catalytic converters, oxygen sensors, EGR systems, and evaporative emission control (EVAP).

Engine Control System:

Diagnostics and repair of the Engine Control Module (ECM), sensors (e.g., MAP, TPS, CKP, CMP), and actuators.

Chassis Body:

Procedures for body panel repair, structural component maintenance, door and window mechanisms, and underbody components.

Restraint System:

Information on seat belts, and potential coverage of early airbag systems if equipped (though less common for 1991 base models).

Axle:

Front-wheel drive axle shaft repair, CV joint servicing, and potential rear axle components for specific trims.

General Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, and belt inspection/replacement.

Troubleshooting:

Systematic diagnostic guides for identifying and resolving common vehicle problems, including no-start conditions, poor performance, and unusual noises.

Disassembly Reassembly:

Step-by-step instructions for removing and reinstalling various components for repair or replacement.

Refurbish Renovate Mend Fix:

Guidance on restoring worn components, repairing damage, and ensuring proper functionality of vehicle systems.

Depth:

Comprehensive, covering everything from basic maintenance to major component overhauls and diagnostics, suitable for both DIY enthusiasts and professional technicians.

📊 Manual Specifications

Digital Format:

PDF

Readability:

High-quality, searchable text and diagrams, allowing for clear viewing on digital devices. Designed for easy navigation and printing of specific sections.

Digital Binding:

N/A (Digital Download)

Digital Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Options:

Likely covers 1.8L and 1.9L CVH, and potentially the 1.3L Kent OHV and 1.4L CVH engines common in the 1991 Escort. Specific details would be found within the manual.

Horsepower Torque:

HP and torque figures for each engine variant are detailed within the manual. For context, the 1.8L CVH typically produced around 90-100 HP.

Injection Type:

Primarily Electronic Fuel Injection (EFI), with some potential for carbureted variants in certain markets or base models. Manual details specific fuel delivery and management systems.

🔧 Transmission

Transmission Types:

Manual (likely 4-speed and 5-speed) and Automatic (likely 3-speed or 4-speed overdrive).

Transmission Options:

Refer to specific trim levels for availability of automatic transmissions.

Clutch Fluid:

Manual specifies clutch fluid type (likely DOT 3 brake fluid) and service procedures.

📐 Dimensions

Body Styles:

Sedan (3-door and 5-door hatchback), Wagon, and potentially Convertible variants.

Curb Weight:

Curb weight varied by body style and engine, typically ranging from 2100 to 2500 lbs.

🛡️ Safety Features

Crash Test Data:

While specific NHTSA/IIHS ratings for 1991 models might be limited, the manual would detail safety-related components and their function.

Active Safety:

Standard safety features of the era, including power-assisted brakes (optional ABS on higher trims), seat belts.

Passive Safety:

Reinforced safety cage, energy-absorbing steering column, padded dashboard, and seat belts.

💡 Technology Features

Audio System:

Basic AM/FM radio with cassette player, potentially optional CD player on higher trims. Manual covers basic audio system diagnostics and replacement.

Assistance Features:

Limited by the era; ABS was an option on some models. Manual would detail ABS operation and diagnostics if equipped.

Connectivity Features:

None by modern standards; focus is on mechanical and electrical systems.

🔧 Maintenance

Oil Change Interval:

Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions. Manual provides specific recommendations.

Engine Oil Type:

Likely 5W-30 or 10W-30 API SG/SH, consult manual for exact specification.

Coolant Type:

Ethylene glycol-based antifreeze. Manual specifies type and mixture ratio (e.g., 50/50).

Transmission Fluid Type Manual:

Manual transmission fluid (MTF) API GL-4, viscosity grade dependent on temperature. Specifics in manual.

Transmission Fluid Type Auto:

ATF Type-A or Mercon equivalent. Manual will specify exact type.

Brake Fluid Type:

DOT 3 brake fluid.

Common Problems:

Potential issues can include engine oil leaks (especially from valve cover gaskets and oil pan seals), cooling system component failure (radiator, hoses), ignition system problems (spark plug wires, distributor cap/rotor), and occasional transmission issues.

Cv Joint Wear:

Front CV joints are a common wear item on front-wheel-drive vehicles of this era and are covered in the manual.

📚 Vehicle History

Ford Legacy:

The Escort represented Ford's entry into the global compact car market, building on a reputation for affordable and practical transportation.

Generation:

The 1991 Escort is part of the Mk4 generation (though some market variations exist), characterized by more aerodynamic styling and improved interiors over its predecessor.

Manufacturing Locations:

Produced globally, including North America (Wayne, Michigan, USA) and Europe.

🏆 Awards & Recognition

Market Awards:

While the 1991 Escort might not have specific major awards attached to its name, it was a significant volume seller and a key model in Ford's lineup, contributing to its market share in the compact segment.