Main Focus:
Comprehensive service and repair for Ford Escort RS models (1985-1987).
Specific Sections:
General Information, Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Suspension, Clutch, Manual Transaxle, Automatic Transaxle, Driveshaft & Axle, Steering, Brakes, Body Interior & Exterior, Body Electrical, Restraint Systems.
Estimated Page Count:
Varies by specific edition, but typically extensive, often 800+ pages for a complete factory manual.
Type:
Workshop Service Repair Manual / Factory Service Manual
Engine Mechanical:
Engine assembly, cylinder head, valve train, pistons, crankshaft, camshafts, timing, lubrication, cooling, engine diagnostics.
Engine Electrical:
Ignition system, starter motor, alternator, battery, charging system, engine control unit (ECU) diagnostics, sensors.
Emission Control:
Catalytic converter, oxygen sensors, evaporative emission control (EVAP), exhaust gas recirculation (EGR) systems, emission system diagnostics.
Fuel System:
Fuel injection system (Bosch LE2-Jetronic for RS Turbo), fuel pump, fuel filter, fuel injectors, fuel pressure regulator, fuel tank, fuel lines, fuel system diagnostics.
Suspension:
Front suspension (McPherson strut), rear suspension (Torsion beam), shock absorbers, springs, control arms, bushings, wheel alignment specifications.
Clutch System:
Clutch operation, clutch disc, pressure plate, release bearing, clutch hydraulics, clutch adjustment.
Transaxle Manual:
Manual transaxle (e.g., Ford MTX-IV), gear ratios, internal components, removal and installation, lubrication, shift linkage adjustment.
Transaxle Automatic:
Automatic transaxle (less common on RS Turbo variants, but covered for standard Escort), operation, removal and installation, lubrication, control adjustments.
Driveshaft Axle:
Front driveshafts (CV joints), rear axle components (if applicable), wheel bearings.
Steering System:
Steering rack, power steering system (if equipped), steering column, tie rods, steering wheel removal, steering alignment.
Brake System:
Front disc brakes (ventilated), rear drum brakes, hydraulic system, brake master cylinder, brake lines, brake fluid specifications, parking brake, ABS (if equipped).
Body Interior Exterior:
Body panels, doors, hood, trunk, bumpers, glass, weatherstripping, interior trim, seats, dashboard, upholstery.
Body Electrical:
Lighting system (headlights, taillights, interior lights), power windows, power locks, central locking, wipers, horn, instrument cluster, fuse box locations and identification.
Restraint Systems:
Seat belts, seat belt mechanisms, pre-tensioners (if applicable), airbag systems (less common for early 80s models, but check for later production).
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake pad replacement, tire rotation, battery maintenance.
Troubleshooting:
Diagnostic procedures for common starting, running, electrical, and mechanical issues. Includes symptom-based troubleshooting guides.
Repair Procedures:
Step-by-step instructions for component removal, repair, and installation across all vehicle systems.
Electrical Diagnostics:
Detailed wiring diagrams, circuit descriptions, testing procedures for electrical components and systems, troubleshooting harness issues.
Engine Rebuild:
Comprehensive instructions for engine disassembly, cleaning, inspection, machining specifications, and reassembly.
Transmission Repair:
Detailed procedures for manual and automatic transaxle overhauls, including clutch replacement and differential service.
Brake System Overhaul:
Procedures for caliper rebuild, master cylinder replacement, brake line replacement, and drum brake servicing.
Depth Level:
Highly detailed, covering everything from basic maintenance to complex overhauls and diagnostics, suitable for both DIY enthusiasts and professional mechanics.
Oil Change Interval:
Typically every 5,000-7,500 miles or 6-12 months, depending on driving conditions. Refer to manual for exact specification.
Timing Belt Interval:
Critical for CVH engines; typically 30,000-50,000 miles. Failure can cause severe engine damage. Manual will specify exact interval and procedure.
Engine Oil:
API SG or SH, viscosity typically 10W-40 or 5W-40 (check manual for specific grade and capacity, usually around 4.5 liters).
Coolant:
Ethylene glycol-based antifreeze. Capacity approximately 6.5 liters. Mix 50/50 with distilled water.
Brake Fluid:
DOT 3 or DOT 4 brake fluid. Check master cylinder reservoir for specific requirement.
Transmission Fluid Manual:
Manual transmission fluid, typically GL-4 specification, viscosity 75W-90 or 80W-90. Capacity approx. 2.5 liters.
Cvh Engine Reliability:
Known for potential head gasket issues if not properly maintained, especially under stress. Timing belt is a critical maintenance item.
Turbocharger Maintenance:
Requires careful oil maintenance and cool-down periods to ensure longevity of the turbocharger.
Electrical Gremlins:
As with many cars of this era, wiring harness degradation and corrosion can lead to intermittent electrical issues.
Suspension Wear:
Bushings and ball joints can wear over time, affecting handling and ride quality.