🏷️ Basic Information

Make:

Ford

Model:

Explorer Sport Trac

Year:

2002

Platform:

UN150

👋 Introduction

Target Audience:

Owners of the 2002 Ford Explorer Sport Trac seeking to perform maintenance, diagnostics, and repairs themselves, as well as independent repair shops and automotive enthusiasts.

Value Proposition:

Provides the same exact, high-detail, model-specific information used by dealership technicians, offering a cost-effective alternative to dealership service while ensuring accuracy and completeness.

Format Advantage:

Single, easy-to-use PDF manual eliminating the need to flip through multiple physical books. Print-only what is needed, reducing wear and tear on original documentation (if it were physical).

Content Quality:

Factory-level documentation with complete step-by-step instructions, diagrams, illustrations, and wiring schematics for accurate repair.

Specificity:

Explicitly states it is not generic information, but specific to the 2002 Ford Explorer Sport Trac model.

📋 Manual Details

Primary Coverage:

All models and all repairs A-Z for the 2002 Ford Explorer Sport Trac.

Secondary Coverage Examples:

Maintenance, Engine, Control System, Mechanical, Fuel Service, Emission Control, Intake/Exhaust/Cooling, Lube, Ignition/Starting/Charging, Automatic Transmission, Manual Transmission, Transfer Case, Drive Shaft, Differential, Axle, Suspension, Tires/Wheels, Brake Control, Brakes, Parking Brake, Steering Column, Power Steering, Air Conditioning, Supplemental Restraint System (SRS), Seat Belts, Engine Immobilizer, Cruise Control, Wiper/Washer, Door Locks, Meter/Audio/Visual, Horn, Windshield/Glass/Mirrors, Instrument Panel, Seats, Engine Hood/Doors, Exterior/Interior, Electrical Systems, Multiplex/CAN Communication.

Estimated Pages:

This manual provides comprehensive A-Z coverage, typical for factory service manuals of this era, which can range from 1,500 to over 3,000 pages in print. The PDF format allows for efficient access to all this information.

Type:

Factory Service and Repair Manual

Language:

English

Format:

PDF

Compatibility:

All Versions of Windows and Mac

Additional Requirements:

Adobe PDF Reader and Winzip (free online).

📖 Manual Coverage

Powertrain:

Engine mechanical, engine control systems, fuel system, emissions control, cooling system, lubrication, starting and charging systems, automatic transmission, manual transmission, transfer case, drive shafts, differentials, axles.

Chassis:

Suspension (front and rear), steering system, power steering, brake system (hydraulic and parking), wheel bearings, hubs, and wheel/tire specifications.

Electrical:

Complete wiring schematics, lighting, instrument cluster, power accessories, audio/visual systems, cruise control, power door locks, horn, wipers/washers, climate control, supplemental restraint system (SRS), engine immobilizer, multiplex/CAN communication.

Body:

Exterior components (hood, doors, bumpers, mirrors), interior components (seats, instrument panel, trim), glass and mirrors, door locks and latches.

Repair Procedures:

Complete step-by-step repair instructions for all major vehicle systems, including disassembly, inspection, repair, and reassembly.

Diagnostic Procedures:

Detailed diagnostic charts, symptom-to-cause troubleshooting guides, and specific diagnostic procedures for electrical and mechanical systems.

Maintenance Procedures:

Scheduled maintenance tasks, fluid checks and changes, filter replacements, and general upkeep.

Specification Data:

All necessary torque specifications, clearances, fluid types and capacities, electrical component specifications, and diagnostic trouble codes (DTCs).

Depth:

Factory-level technical detail, suitable for professional technicians and advanced DIY mechanics. Covers everything from basic fluid changes to complete engine and transmission rebuilds, including complex electrical system diagnostics and wiring schematics.

📊 Manual Specifications

File Type:

Portable Document Format (PDF)

Searchability:

Likely contains searchable text for efficient information retrieval, a common feature of quality PDF manuals.

Printability:

All pages are printable, allowing users to print specific sections or entire chapters.

Image Enhancement:

Ability to blow up images and print enlarged copies for better detail viewing.

Binding:

Not applicable (digital PDF format)

Paper Type:

Not applicable (digital PDF format); users can print on desired paper stock.

⚙️ Engine Specifications

Engine Type:

4.0L SOHC V6 (This was the primary and often sole engine option for the 2002 Sport Trac).

Horsepower:

Approximately 205 hp @ 5,000 rpm (for the 4.0L SOHC V6)

Torque:

Approximately 232 lb-ft @ 3,000 rpm (for the 4.0L SOHC V6)

Fuel Delivery:

Electronic Fuel Injection (EFI), Sequential Multiport Fuel Injection (SMPI)

Fuel Type:

Unleaded gasoline

Cooling System:

Pressurized liquid cooling system.

Oil Type:

Refer to manual for specific Ford specification (e.g., WSS-M2C153-E, typically 5W-30)

Oil Capacity:

Approximately 5 quarts (4.7 Liters) with filter, for the 4.0L SOHC V6. Exact capacity specified in manual.

🔧 Transmission

Transmission Type:

5-speed Automatic Transmission (e.g., 5R55E)

Transmission Type:

No manual transmission option was typically offered for the Explorer Sport Trac in 2002.

Drive Modes:

Part-time 4x4 system with electronic shift-on-the-fly engagement (4H, 4L, 2H) was standard or widely available. Rear-wheel drive (RWD) was also an option.

Automatic Transmission Fluid:

Refer to manual for specific Ford specification (e.g., MERCON V)

📐 Dimensions

Wheelbase:

Approximately 125.9 inches (3198 mm)

Length:

Approximately 203.4 inches (5166 mm)

Width:

Approximately 72.0 inches (1829 mm)

Height:

Approximately 67.7 inches (1720 mm)

Bed Length:

Approximately 50 inches (1270 mm)

Curb Weight:

Varies by configuration, typically around 4,300-4,500 lbs (1,950-2,041 kg)

Towing Capacity:

Up to 5,000 lbs (2,268 kg) when properly equipped. Refer to manual for specific ratings.

🛡️ Safety Features

NHTSA Front Crash Test:

Refer to NHTSA archives for specific ratings for the 2002 model year; generally performed well for its class.

IIHS Front Crash Test:

Refer to IIHS archives for specific ratings; Explorer platform generally earned 'Good' ratings in frontal offset tests for its era.

Brake System:

Front: Ventilated Disc Brakes; Rear: Drum Brakes (common for this model year). Anti-lock Braking System (ABS) was standard.

Traction Control:

Available on some models, check specific trim level. Electronic Traction Assist (ETA).

Airbags:

Driver and front passenger airbags. Supplemental Restraint System (SRS) coverage detailed in manual.

Seat Belts:

Three-point seat belts with pretensioners for front occupants. Lap/shoulder belts for rear occupants.

💡 Technology Features

Audio System:

Factory-installed AM/FM stereo with CD player or cassette player was common. Manual covers radio removal, speaker replacement, and wiring.

Cruise Control:

Cruise control system integrated into steering column controls. Manual details its operation, diagnostics, and repair.

Multiplex Communication:

Manual includes information on the vehicle's Multiplex/CAN communication systems, vital for diagnosing issues with integrated electronic modules.

🔧 Maintenance

Oil Change Interval:

Refer to manual. Typically 3,000-5,000 miles (5,000-8,000 km) or 6 months, whichever comes first, depending on driving conditions and oil type used.

Tire Rotation:

Refer to manual. Commonly every 5,000-7,500 miles (8,000-12,000 km).

Transmission Fluid Change:

Refer to manual. Often around 50,000-100,000 miles (80,000-160,000 km) under normal conditions, but early changes are recommended for heavy use.

Coolant Type:

Refer to manual for specific Ford specification. Typically a 50/50 mix of antifreeze and distilled water, often Ford Premium Gold or equivalent.

Brake Fluid Type:

Refer to manual for specific Ford specification. Typically DOT 3.

Engine Spark Plugs:

The 4.0L SOHC V6 engines are known for potential issues with spark plug separation, particularly if not replaced with correct torque or if using incorrect plugs. Manual will detail correct procedure and plug types.

Transmission Hard Shifting:

Some automatic transmissions may exhibit hard shifting. Proper fluid maintenance and diagnostic checks for solenoids or valve body issues are key.

Rear Main Seal Leaks:

Potential for rear main seal leaks over time. Manual provides procedures for diagnosis and replacement.

📚 Vehicle History

Ford Trucks SUVs:

Ford has a long-standing reputation for producing durable and capable trucks and SUVs, with the Explorer being a key model in its lineup since the early 1990s.

Sport Trac Introduction:

The Explorer Sport Trac was introduced for the 2001 model year as a sport utility truck (SUT) variant of the popular Ford Explorer, blending SUV comfort with a cargo bed.

2002 Model Updates:

The 2002 model year saw minor refinements to the Sport Trac, building on the platform introduced the previous year.

Manufacturing Location:

Assembled in Louisville, Kentucky, USA.

🏆 Awards & Recognition

General Explorer Awards:

While the Sport Trac is a variant, the Ford Explorer platform itself has received numerous awards over its production run for utility, safety, and value from various automotive publications.

Vehicle Segment Performance:

The Sport Trac competed in the compact/mid-size pickup truck segment, often praised for its SUV-like ride and handling compared to traditional pickups.