Vehicle Segment:
Full-size, body-on-frame SUV, often used for heavy-duty hauling, towing, and off-road activities.
Target Audience:
Enthusiasts, DIY mechanics, fleet maintenance, and owners seeking to maintain and repair their classic Ford Bronco.
Competitors:
Chevrolet K5 Blazer, Dodge Ramcharger, Jeep Grand Wagoneer (during specific periods).
Manual Value Proposition:
Provides comprehensive, step-by-step guidance with detailed diagrams, crucial for maintaining and repairing these robust, long-lasting vehicles.
Manual Benefit:
Empowers owners and technicians to perform repairs accurately and efficiently, saving time and money.
Ease Of Use:
Designed to be easy to read and understand for both professional mechanics and DIY enthusiasts, with simple explanations.
Covered Years:
1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995
Manual Type:
Workshop Service Repair Manual
Download Type:
Instant Download
Accessibility:
Immediate access via digital download allows for rapid problem-solving.
Engine Systems:
Engine mechanical, fuel, ignition, lubrication, cooling, emissions control, exhaust
Transmission Drivetrain:
Manual transmission, automatic transmission, transfer case, drive shafts, differentials (front and rear), axles
Suspension Steering:
Front suspension (twin-traction beam or solid axle depending on configuration), rear suspension (leaf springs), steering system, power steering
Brakes:
Front disc brakes, rear drum brakes (typical), parking brake system, hydraulic system
Electrical:
Battery, charging system (alternator), starting system, ignition system, lighting, instrumentation, gauges, body electrical components, wiring diagrams
Body Chassis:
Frame, body panels, doors, hood, tailgate, interior trim, seats, glass, bumpers
HVAC:
Heating, ventilation, and air conditioning (HVAC) system components and service
Emissions Control:
Details on emissions control systems relevant to the specific model years, including catalytic converters, EGR, and PCV systems.
Interior Systems:
Covers interior trim removal and installation, seat adjustments, and dashboard components.
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and top-offs, lubrication, tune-ups, battery maintenance, tire rotation
Repair Procedures:
Engine overhaul, transmission rebuild, brake caliper/wheel cylinder service, suspension component replacement, steering gearbox repair, electrical component diagnosis and repair
Diagnostics Troubleshooting:
Step-by-step troubleshooting guides for common and uncommon problems, diagnostic charts, symptom analysis
Component Removal Installation:
Detailed instructions for removing and installing virtually all major vehicle components
Adjustment Calibration:
Carburetor adjustments, ignition timing, brake adjustments, suspension alignment specifications, steering alignment
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all major systems, crucial for diagnosing and repairing electrical issues.
Torque Specifications:
Provides essential torque specifications for critical fasteners across all mechanical systems, ensuring proper assembly and safety.
Diagnostic Codes:
While OBD-I was emerging, the manual would primarily cover mechanical diagnostics and potentially basic code retrieval methods for early EFI systems.
Tire Wheel Specifications:
Information on recommended tire sizes, inflation pressures, and wheel bolt patterns.
Depth Level:
Comprehensive: Covers routine maintenance to complete engine and transmission overhauls, including detailed diagnostics and component-level repairs.
Diagnostic Tools:
References specific special service tools and their usage for accurate diagnosis and repair.
Specifications:
Includes detailed specifications, tightening torques, wear limits, clearances, and factory settings.
Illustrations Diagrams:
Features detailed illustrations, exploded diagrams, drawings, and photos to guide through service procedures.
Disassembly Assembly:
Step-by-step guides for complete disassembly and reassembly of engines, transmissions, axles, and other major components.
Engine Options Overview:
This manual likely covers a range of V8 gasoline engines, and potentially inline-six options common in this era of Ford trucks and SUVs.
Common Engines Covered:
Ford 302 cu in (5.0L) V8, Ford 351 cu in (5.8L) V8, Ford 460 cu in (7.5L) V8. Possibly the 4.9L (300) inline-six.
Performance Characteristics:
Engines are known for durability and torque, suitable for towing and off-road applications. Specific horsepower and torque figures vary by engine and year.
Engine Cooling System:
Details on radiator, fan, water pump, and thermostat for optimal engine cooling. Manual includes troubleshooting for overheating.
Fuel Delivery:
Primarily carburetor-based fuel systems for most of the production run, with potential for early electronic fuel injection (EFI) adoption on some later models or specific engine options.
Oil Change Interval:
Typically every 3,000 miles or 3 months, though this may vary with engine type and oil quality. The manual will specify exact intervals and oil types.
Transmission Fluid Change:
Recommended at intervals such as 30,000 to 60,000 miles, depending on usage. The manual will detail specific intervals for automatic and manual transmissions.
Engine Oil Specification:
Likely SAE 5W-30, 10W-30, or 10W-40 depending on climate and engine. API service classification will be specified (e.g., SF, SG).
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Specific Ford specifications (e.g., Ford Premium All-Season Coolant) will be detailed.
Transmission Fluid:
Automatic Transmission Fluid (ATF) Type-F or MERCON for C6/AOD. Manual transmission fluid (gear oil) will have specific viscosity and API ratings.
Brake Fluid:
DOT 3 or DOT 4 brake fluid, depending on the system's requirements. The manual will specify the exact type and capacity.
Power Steering Fluid:
Ford's specific power steering fluid recommendation or an equivalent Type-F ATF might be specified.
Common Wear Items:
Leaf spring bushings, U-joints, brake wear components, cooling system hoses, and radiator are common wear items.
Engine Specific Concerns:
Carburetor tuning, ignition system component wear (e.g., ignition coil, distributor), and potential for oil leaks in older V8 engines.
Body Corrosion:
Common in vehicles of this age, particularly in areas exposed to road salt. Manual may offer some surface treatment advice, but primarily focuses on mechanicals.
