🏷️ Basic Information

Make:

Ford

Model:

F-150

Generation:

12th Generation

Applicable Years:

2007, 2008, 2009, 2010

👋 Introduction

Segment:

Full-size pickup truck, dominant in the North American market.

Competitors:

Chevrolet Silverado, GMC Sierra, Ram 1500, Toyota Tundra.

Strengths In Segment:

Renowned for capability, payload, towing capacity, wide range of configurations, and robust powertrain options.

Design Philosophy:

Tough, durable, and functional design with a focus on utility and versatility.

Manual Value Proposition:

Provides professional-level diagnostic and repair information, enabling owners to maintain and repair their vehicles effectively, saving on labor costs.

📋 Manual Details

Coverage:

Comprehensive mechanical and electrical repairs, diagnostics, maintenance, and troubleshooting for all systems.

Page Count:

Extensive (specific number not provided, but typical for factory service manuals of this era).

Manual Type:

Factory Service Repair Manual

Language:

English

Format:

Digital (likely PDF)

📖 Manual Coverage

Engine:

All gasoline engine variants including 4.6L 2V, 4.6L 3V, 5.4L 3V Triton V8 engines. Includes diagnosis, repair procedures, component identification, torque specifications, and overhaul instructions.

Transmission:

4R75E/W, 4R75E, 4R75W, and 4R75-related electronic controls and diagnostics. Includes repair procedures, fluid specifications, and troubleshooting.

Drivetrain:

Rear-wheel drive (RWD) and Four-wheel drive (4WD) systems, including differentials, transfer case, driveshafts, and axle components. Detailed repair and diagnostic information.

Suspension:

Front and rear suspension systems, including coil springs, leaf springs, shock absorbers, control arms, ball joints, and steering components. Alignment specifications and procedures.

Brakes:

Front and rear brake systems (disc brakes), including ABS, HBA (Hydraulic Brake Assist), and electronic brake force distribution (EBD). Rotor, pad, caliper, master cylinder, and booster service.

Steering:

Power steering system, steering column, steering gear/rack and pinion. Includes diagnostic procedures and component replacement.

Electrical System:

Complete electrical schematics, wiring diagrams, fuse box layouts, relay locations, and diagnostic procedures for all vehicle circuits including lighting, power accessories, instruments, and body control modules.

Body And Frame:

Body panel removal and installation, interior trim, door systems, glass, bumpers, and frame repair. Includes corrosion protection and sealant application.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, refrigerant handling, component service (compressor, evaporator, condenser, heater core), and control module operation.

Fuel System:

Fuel tank, fuel pump, fuel injectors, fuel filter, and fuel pressure regulator. Includes diagnostic procedures for fuel delivery and evaporative emission systems (EVAP).

Cooling System:

Radiator, coolant, water pump, thermostat, cooling fan, and coolant temperature sensors. Includes flush and fill procedures and leak detection.

Exhaust System:

Exhaust manifolds, catalytic converters, mufflers, and exhaust pipes. Includes oxygen sensor diagnosis and replacement.

Emission Control:

All emission control systems including EGR (Exhaust Gas Recirculation), PCV (Positive Crankcase Ventilation), and EVAP (Evaporative Emission Control) systems. Includes diagnostic trouble codes (DTCs) related to emissions.

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and replacements, spark plug replacement, belt inspection and replacement, brake service, tire rotation, and general inspections.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon faults, using diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, and electrical diagnostic flowcharts.

Repair:

Detailed step-by-step repair instructions for component removal, overhaul, installation, and adjustment for all major vehicle systems.

Diagnostics:

Emphasis on using Ford's Integrated Diagnostic System (IDS) or equivalent scan tools for module programming, key programming, actuator tests, and data stream analysis.

Specifications:

Torque specifications for all fasteners, fluid capacities and types, electrical component resistance values, and diagnostic parameters.

Depth:

In-depth, from basic maintenance to complex component overhaul and electronic system diagnostics. Suitable for professional technicians and advanced DIY enthusiasts.

📊 Manual Specifications

File Type:

PDF

Searchability:

Searchable text content for quick information retrieval.

Print Resolution:

High-resolution, suitable for printing individual pages or the entire manual.

Binding:

Not applicable (digital format). If printed, typically spiral-bound or perfect-bound.

Paper:

Not applicable (digital format). If printed, typically high-quality, durable paper.

⚙️ Engine Specifications

Engine Options Covered:

4.6L 2V V8, 4.6L 3V V8, 5.4L 3V Triton V8

4.6L 2V V8 Horsepower:

248 hp @ 4,500 rpm

4.6L 2V V8 Torque:

294 lb-ft @ 3,500 rpm

4.6L 3V V8 Horsepower:

292 hp @ 5,750 rpm

4.6L 3V V8 Torque:

320 lb-ft @ 3,500 rpm

5.4L 3V V8 Horsepower:

300 hp @ 5,000 rpm

5.4L 3V V8 Torque:

365 lb-ft @ 3,500 rpm

Fuel Type:

Unleaded gasoline

Induction Type:

Sequential Electronic Fuel Injection (SEFI)

🔧 Transmission

Transmission Types:

4R75E/W (4-speed automatic)

Optional Transmissions:

Manual transmissions were largely phased out for F-150 by this generation, focus is on automatics.

Transmission Features:

Electronic control, SelectShift capability on some models, Tow/Haul mode.

📐 Dimensions

Wheelbase Options:

Multiple wheelbases available (e.g., 126.0", 133.0", 145.0", 153.0" depending on cab and bed configuration)

Body Styles:

Regular Cab, SuperCab, SuperCrew

Bed Lengths:

Multiple bed lengths available (e.g., 5.5', 6.5', 8.0' depending on cab and configuration)

Gross Vehicle Weight Rating Gvwrs:

Varies significantly by configuration, typically ranging from 6,050 lbs to 7,050 lbs or higher for specific configurations.

🛡️ Safety Features

NHTSA Ratings:

Generally good ratings for its time, with variations based on specific configuration and testing year. Typically received 4 or 5 stars in frontal and side impact tests.

Active Safety:

Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Control (AdvanceTrac with Roll Stability Control on some models).

Passive Safety:

Front airbags, available side curtain airbags, front side airbags, height-adjustable seat belts, LATCH child seat anchors.

💡 Technology Features

Infotainment Systems:

Available systems included Ford's SYNC voice-activated communications and entertainment system, AM/FM/CD/MP3 players, SiriusXM Satellite Radio capability, and navigation systems on higher trims.

Driver Assistance Features:

Available features included rear parking sensors, rearview camera (on some models/trims), integrated trailer brake controller.

Connectivity Options:

SYNC system provided Bluetooth connectivity for hands-free calling and music streaming. USB ports for media playback and device charging.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000 miles or 6 months, or based on the Intelligent Oil Life Monitor (IOLM) system, which can extend intervals up to 7,500-10,000 miles under ideal conditions.

Air Filter Replacement:

Every 15,000 - 30,000 miles or as needed based on driving conditions.

Engine Coolant Flush:

Every 100,000 miles or 5 years for the initial service, then every 50,000 miles or 5 years thereafter for the specific coolant type.

Transmission Fluid Change:

Refer to manual for specific intervals, often around 60,000-100,000 miles, or based on severe usage.

Engine Oil Specification:

Refer to manual and oil cap for specific viscosity (e.g., 5W-20 for most models). Ford Motorcraft SYNTHETIC BLEND SAE 5W-20 is a common recommendation.

Transmission Fluid Specification:

MERCON V (for 4R75E/W transmissions).

Coolant Specification:

Ford Premium Engine Coolant (Green) or equivalent meeting specification WSS-M97B44-D.

Common Issues Engine:

Spark plug blow-out on early 3V engines (especially 2004-2008, less common on these years but still possible), cam phaser issues in 5.4L 3V engines, variable cam timing (VCT) solenoid issues, oil pressure issues.

Common Issues Transmission:

Torque converter shudder, transmission solenoid issues.

Common Issues Suspension Steering:

Ball joint wear, tie rod end wear, steering rack leaks.

Common Issues Electrical:

Window regulator failures, door lock actuator failures, sensor failures (e.g., ABS sensors, O2 sensors).

Part Number Reference:

Manual provides OEM part numbers for all components, critical for correct ordering and replacement.

📚 Vehicle History

Ford Truck Legacy:

Ford has a long and successful history in the pickup truck market, with the F-Series being a consistently best-selling vehicle in North America for decades.

12Th Gen Introduction:

The 12th generation F-150 debuted for the 2004 model year as a 2004 F-150 Heritage, with the all-new 12th generation launched for the 2009 model year, featuring a bolder styling and significant updates.

Manufacturing Locations:

Primarily manufactured in North America, including Dearborn Truck Plant (Michigan) and Kansas City Assembly Plant (Missouri).

🏆 Awards & Recognition

Motor Trend Truck Of The Year:

Ford F-150 was a recipient of the MotorTrend Truck of the Year award in 2009.

Kbb Best Resale Value:

Consistently ranked high in its segment for resale value by Kelley Blue Book.

Epa Fuel Economy Ratings:

Fuel economy ratings varied by engine and drivetrain configuration, typically ranging from 13-16 MPG city and 17-21 MPG highway.