Ford Five-Hundred (Ford 500) 2005 to 2007 Factory Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Five Hundred (500) Model Years Covered: 2005, 2006, 2007 Codes Platform Code: D3 👋 Introduction Market Position Target Audience: DIY Enthusiasts, Independent Repair...

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Taper: Car

Distributeur:

UGS: 365751

Mots clés: 2005 2006 2007 500 Car Cars Five Hundred Ford

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Model:

Five Hundred (500)

Model Years Covered:

2005, 2006, 2007

Codes

Platform Code:

👋 Introduction

Market Position

Target Audience:

DIY Enthusiasts, Independent Repair Shops, Ford Dealerships

Competitive Analysis

Value Proposition:

Provides dealership-level repair information at a fraction of the cost, enabling comprehensive DIY maintenance and repair.

Key Features

Authenticity:

Factory-issued manual, identical to what dealership technicians use.

Completeness:

Covers all service and repair aspects of the vehicle.

Usability:

PDF format with index enhances navigation and searchability.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Workshop Service Repair Manual

Primary Coverage Focus:

Vehicle Service and Repair

Coverage Breadth:

Comprehensive (from basic maintenance to major component rebuilds)

Page Count

Estimated Page Count:

Extensive (specific count not provided, but described as covering 'EVERYTHING!!!')

Language

Language:

English

Format

File Format:

Searchable Text:

Yes (indicated by 'PDF with index')

Compatibility:

Win95/98/ME/XP/vista/7/Linux/MAC

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine Electrical:

Emission Control:

Fuel System:

Clutch System:

Manual Transaxle:

Automatic Transaxle:

Driveshaft Axle:

Suspension System:

Steering System:

Restraint System:

Brake System:

Body Interior:

Body Exterior:

Body Electrical:

HVAC System:

Procedures Included

Maintenance:

Yes (e.g., oil changes)

Repair:

Yes (e.g., rebuilding the transmission)

Diagnostics:

Yes (implied by dealership technician use)

Technical Depth

Depth Level:

Factory Level / Dealership Technician Grade

Diagnostic Information:

Detailed diagnostic procedures and trouble codes (DTCs)

Component Rebuilds:

Included (e.g., transmission rebuilds)

Torque Specifications:

Included for all critical fasteners

Wiring Diagrams:

Included for electrical systems

Schematics:

Included for various systems

📊 Manual Specifications

File Format

Distribution Method:

FREE DOWNLOAD (No Shipping Cost)

Print Quality

Printability:

High (suitable for printing individual sections or the entire manual)

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

3.0L Duratec V6 (Naturally Aspirated)

Engine Code:

NA (typically referred to by displacement and configuration)

Performance

Horsepower:

Approximately 203-205 hp @ 6000 rpm (depending on model year)

Torque:

Approximately 207-209 lb-ft @ 4000 rpm (depending on model year)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

Engine Mechanical

Bore X Stroke:

89 mm x 79.5 mm

Compression Ratio:

9.7:1

Valvetrain:

DOHC, 4 valves per cylinder

🔧 Transmission

Standard

Transmission Type:

6-speed Automatic Transaxle (6F50)

Optional

Optional Transmission:

No factory manual transmission option was offered on the Ford Five Hundred in North America.

Features

Drivetrain:

Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) configurations.

Fluid Specifications

Automatic Transmission Fluid Type:

MERCON LV (refer to manual for exact specification and quantity)

📐 Dimensions

Exterior

Length:

Approx. 199.7 inches

Width:

Approx. 73.7 inches

Height:

Approx. 58.5 inches

Wheelbase:

Approx. 114.5 inches

Cargo

Trunk Volume:

Approx. 21.2 cubic feet

Weights

Curb Weight:

Approx. 3,500 - 3,800 lbs (depending on drivetrain)

🛡️ Safety Features

Ratings

NHTSA Front Crash Test Rating:

5-Star (for driver and front passenger)

NHTSA Side Impact Crash Test Rating:

5-Star (for front and rear passengers)

IIHS Front Offset Crash Test Rating:

Active Features

Standard Anti-lock Braking System

Traction Control:

Standard Traction Control System

Electronic Stability Control:

Available (often branded as AdvanceTrac)

Passive Features

Airbags:

Standard front airbags, optional side-curtain airbags.

💡 Technology Features

Infotainment

Audio System:

Available premium audio systems, including Ford's Mach audio.

Navigation:

Optional factory navigation system.

Driver Assistance

Parking Sensors:

Available rear parking sensors.

Connectivity

Power Accessories:

Power windows, power door locks, power mirrors were standard.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles or 6 months (refer to manual for specific conditions and oil type)

Engine Air Filter Replacement:

Every 15,000 - 30,000 miles (refer to manual for driving conditions)

Cabin Air Filter Replacement:

Every 15,000 - 30,000 miles (refer to manual for driving conditions)

Transmission Fluid Change:

Typically every 30,000 - 60,000 miles (refer to manual for specific intervals and conditions)

Spark Plug Replacement:

Refer to manual, often around 100,000 miles for iridium plugs.

Fluid Specifications

Engine Oil Type:

SAE 5W-20 (Synthetic Blend or Full Synthetic recommended, refer to manual for API service rating)

Engine Oil Capacity:

Approx. 6.0 US quarts (with filter)

Coolant Type:

Ford Premium Engine Coolant (Green) or equivalent HOAT coolant

Coolant Capacity:

Approx. 11.7 US quarts

Known Issues

Transmission Issues:

Some early models reported rough shifting or hesitation issues with the 6F50 transmission, often addressed by software updates or internal component replacements.

Engine Mounts:

Premature wear of engine mounts can lead to increased vibration.

Water Pump Leaks:

Potential for water pump leaks over time.

Powertrain Control Module (PCM) Updates:

Regular PCM updates are recommended for optimal performance and drivability.

📚 Vehicle History

Brand Heritage

Brand:

Ford Motor Company

Model Evolution

Model Introduction:

The Ford Five Hundred was introduced for the 2005 model year as a replacement for the Ford Taurus sedan.

Design Philosophy:

Designed to be a comfortable, spacious, and safe full-size sedan, competing in a segment dominated by imports.

Rebranding:

For the 2008 model year, the Five Hundred was facelifted and renamed the Ford Taurus.

Production

Assembly Location:

Chicago Assembly Plant, Illinois, USA

Production Years:

2005-2007

🏆 Awards & Recognition

Recognitions

IIHS Top Safety Pick:

The Ford Five Hundred was recognized as an IIHS Top Safety Pick for its strong crash test performance.

Consumer Reports Ratings:

Consumer Reports ratings varied, with some praising its ride comfort and safety, while others noted concerns about reliability in certain areas.