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Ford Flex 2009-2012 Service & Repair Workshop Manual

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🏷️ Basic Information Identification Make: Ford Model: Flex Model Years: 2009, 2010, 2011, 2012 Codes Platform Code: D4 (shared with Lincoln MKS, MKT, Ford Taurus SHO) 👋 Introduction Market Position...
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Ford Flex 2009-2012 Service & Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Flex
Model Years:
2009, 2010, 2011, 2012
Codes
Platform Code:
D4 (shared with Lincoln MKS, MKT, Ford Taurus SHO)
👋 Introduction
Market Position
Segment:
Full-size crossover SUV (Sport Utility Vehicle)
Competitive Analysis
Competitors:
Chevrolet Traverse, Buick Enclave, GMC Acadia, Toyota Highlander, Honda Pilot, Dodge Durango
Key Features
Design Philosophy:
Unique, retro-futuristic styling; spacious and flexible interior; comfortable ride; advanced technology for its time.
Target Audience:
Families, individuals seeking a stylish and versatile alternative to traditional SUVs and minivans.
📋 Manual Details
Coverage Areas
Geographical Coverage:
Primarily North America (USA, Canada, Mexico)
Page Count
Estimated Page Count:
Hundreds (Exact count not specified, but described as 'hundreds of pages')
Manual Type
Type:
Factory Service & Repair Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine performance, fuel system, exhaust system, cooling system, lubrication system, starting system, charging system, ignition system
Transmission Drivetrain:
Automatic transmission (6F50/6F55), all-wheel drive system, driveshafts, differentials, axles, hubs
Chassis:
Suspension (front and rear), steering system, brakes (hydraulic, ABS, electronic parking brake)
Body Electrical:
Body structure, exterior trim, interior trim, doors, windows, locks, mirrors, HVAC system, lighting, wipers, safety restraint system (airbags), body control modules (BCM), instrument cluster, audio system, navigation system, driver assistance systems
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, belt inspection/replacement, spark plug replacement, brake pad/rotor service
Repair:
Engine overhaul, transmission rebuild/replacement, brake caliper/master cylinder service, suspension component replacement (struts, control arms), steering rack repair, electrical component diagnosis and replacement, body panel repair/replacement
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, electrical circuit testing, component testing procedures
Technical Depth
Depth:
Comprehensive. Covers everything from basic fluid changes to complete engine and transmission overhauls. Includes detailed diagnostic procedures and specifications.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printable:
Yes, individual pages or the entire manual can be printed.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
Searchability
Text Searchable:
Assumed searchable text within PDF for efficient information retrieval.
Usage License
Device Compatibility:
Usable on multiple computers (Windows & MAC) and devices without expiry or renewal fees.
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
3.5L Duratec Ti-VCT V6 (PF1)
Displacement:
3.5 liters (3496 cc)
Bore X Stroke:
92.5 mm x 86.7 mm
Compression Ratio:
10.3:1
Horsepower Psi:
262 hp @ 6250 rpm (for 2009-2011), 287 hp @ 6500 rpm (for 2012 onwards with updated engine)
Torque Lb Ft:
248 lb-ft @ 4500 rpm (for 2009-2011), 254 lb-ft @ 4000 rpm (for 2012 onwards)
Optional Engine
Engine Code And Type:
3.7L Duratec V6 (for some later models in this range, or in closely related vehicles)
Displacement:
3.7 liters (3721 cc)
Horsepower Psi:
305 hp @ 6500 rpm
Torque Lb Ft:
279 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Sequential Electronic Fuel Injection
Fuel Type:
Unleaded gasoline (87 octane recommended)
Engine Management
ECU Type:
PCM (Powertrain Control Module) with integrated TCM (Transmission Control Module) for later models.
🔧 Transmission
Standard
Transmission Type:
6-speed automatic transaxle
Transmission Codes:
6F50 (FWD), 6F55 (AWD)
Optional
Optional Transmission:
All-Wheel Drive (AWD) system available on most trims.
Features
Shift Modes:
SelectShift Automatic with paddle shifters (on some trims/years)
Fluid Specifications
Transmission Fluid Type:
MERCON LV Automatic Transmission Fluid (ATF)
Fluid Capacities
Transmission Fluid Capacity:
Approximately 8.8 to 10.5 quarts (8.3 to 9.9 liters) for refill, depending on model and service procedure.
📐 Dimensions
Exterior
Length:
201.8 inches (5126 mm)
Width:
78.2 inches (1986 mm)
Height:
68.3 inches (1735 mm)
Wheelbase:
117.9 inches (3000 mm)
Front Track:
67.2 inches (1707 mm)
Rear Track:
67.0 inches (1702 mm)
Interior
Seating Capacity:
6 or 7 passengers (depending on second-row seat configuration)
Cargo
Cargo Volume Behind 3Rd Row:
20.0 cubic feet (566 liters)
Cargo Volume Behind 2Nd Row:
43.2 cubic feet (1223 liters)
Cargo Volume Behind 1St Row:
83.2 cubic feet (2356 liters)
Weights
Curb Weight:
Approximately 4,450 - 4,750 lbs (2018 - 2154 kg) depending on configuration.
Gross Vehicle Weight Rating Gvwr:
Approximately 5,800 - 6,100 lbs (2631 - 2767 kg)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
5-Star (driver and passenger) for 2009-2012 models.
NHTSA Side Crash Rating:
5-Star (front and rear passengers) for 2009-2012 models.
NHTSA Rollover Rating:
4-Star (for all models)
IIHS Top Safety Pick:
Yes, awarded 'Top Safety Pick' status for multiple years within this range.
Active Features
Traction Control:
Standard Electronic Stability Control (ESC) with Traction Control (AdvanceTrac with Roll Stability Control)
Braking System:
Anti-lock Braking System (ABS) with Electronic Brakeforce Distribution (EBD) and Brake Assist.
Parking Assist:
Available Rear Parking Sensors and rearview camera.
Passive Features
Airbag System:
Front airbags (driver/passenger), side-curtain airbags (all rows), front-seat side airbags.
Seat Belts:
Three-point safety belts for all seating positions, Belt Minder system.
💡 Technology Features
Infotainment
Infotainment System:
Available SYNC voice-activated communications and entertainment system, available navigation, available MyFord Touch (late in this period).
Driver Assistance
Adaptive Cruise Control:
Available Adaptive Cruise Control.
Blind Spot Monitoring:
Available Blind Spot Information System (BLIS).
Connectivity
Usb Ports:
Available USB ports for media playback and device charging.
Bluetooth:
SYNC system provides Bluetooth hands-free calling and music streaming.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles (12,000 km) or 6 months, whichever comes first, with synthetic blend or synthetic oil. Check Owner's Manual for specific recommendations based on driving conditions.
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed. Recommended replacement every 30,000 miles (48,000 km).
Engine Coolant Flush:
Initial flush at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km) thereafter.
Transmission Fluid Change:
Inspect periodically. Generally recommended every 60,000 to 100,000 miles (96,000 to 160,000 km) depending on usage and fluid condition.
Fluid Specifications
Engine Oil Type:
SAE 5W-20 (API certified, ILSAC GF-4 or GF-5 compliant)
Engine Oil Capacity:
5.5 US quarts (5.2 liters) with filter for 3.5L V6.
Coolant Type:
Ford Premium Gold Coolant (or equivalent meeting WSS-M97B51-A1 specification)
Brake Fluid Type:
DOT 3
Known Issues
Common Complaints:
Transmission issues (e.g., harsh shifting, torque converter shudder), coolant leaks (especially from thermostat housing or water pump), occasional power steering pump noise, potential for water pump seal leaks, some reports of accessory drive belt tensioner issues.
Common Complaints Electrical:
Infotainment system glitches (MyFord Touch introduced in later years), occasional issues with door lock actuators or window regulators.
📚 Vehicle History
Brand Heritage
Manufacturer:
Ford Motor Company
Model Evolution
Introduction Year:
2008 (for the 2009 model year)
Design Influences:
Inspired by the Ford Fairlane concepts, distinct 'modernistic' styling.
Generation Identifier:
First Generation (2009-2019)
Production
Manufacturing Location:
Oakville Assembly Plant, Ontario, Canada
🏆 Awards & Recognition
Recognitions
IIHS Awards:
Insurance Institute for Highway Safety (IIHS) Top Safety Pick designations for relevant years.
Kbb Rankings:
Often cited for its unique styling and spacious interior in various automotive reviews and rankings by Kelley Blue Book (KBB).
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