🏷️ Basic Information

Make:

Ford

Model:

Fusion

Model Years Covered:

2010, 2011, 2012

Engine Variants Covered:

2.5L, 3.0L, 3.5L, Hybrid

Platform:

CD3 (Mazda Atenza based)

👋 Introduction

Segment:

Mid-size Sedan, Hybrid Segment

Key Competitors:

Toyota Camry, Honda Accord, Nissan Altima, Chevrolet Malibu, Hyundai Sonata

Unique Selling Proposition:

Offers a diverse range of powertrains including potent V6 and fuel-efficient hybrid options, combined with sporty handling for its class.

Manual Advantage:

Provides factory-level diagnostic and repair information essential for maintaining the advanced features and powertrains of the 2010-2012 Fusion.

📋 Manual Details

Primary Coverage:

Factory Workshop Service Repair Manual

Total Pages:

7000+

Type:

Comprehensive Service and Repair Manual

Language:

English

Format:

PDF

Delivery Method:

Digital (CD/Downloadable)

Operating Systems:

Windows (XP, Vista, 7, 8, 10), macOS, Linux, Tablets, Smartphones (32-bit & 64-bit)

📖 Manual Coverage

Powertrain:

Engine (all variants), Automatic Transmission, Manual Transmission, Clutch, Transfer Case, Exhaust System, Fuel System

Chassis:

Suspension (Front & Rear), Driveline, Brake System (ABS, EBD, EPB where applicable), Steering System (Hydraulic/Electric Power Assist)

Electrical:

Climate Control System, Instrumentation & Warning Systems, Battery & Charging System, Audio System, Lighting (Interior & Exterior), Electrical Distribution (Fuse Boxes, Relays), Electronic Feature Group (Keyless Entry, Power Accessories, etc.)

Body And Paint:

Body Panels, Frame and Mounting, Exterior Trim, Interior Trim, Paint and Coatings

Maintenance:

Routine maintenance, fluid changes, filter replacements, lubrication, inspections

Repair:

Component removal and installation, troubleshooting, diagnostics, adjustments, rebuilds

Diagnostics:

Troubleshooting charts, fault code interpretation, electrical schematics, symptom-based diagnosis

Depth:

Factory level detail, suitable for professional technicians and advanced DIY enthusiasts

📊 Manual Specifications

Searchability:

Searchable PDF text

Illustrations Quality:

Hi-Resolution Illustrations, Photos, and Diagrams

Printability:

Print pages directly or copy entire manual

Binding:

N/A (Digital Format)

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

2.5L Duratec:

Inline-4 Cylinder, DOHC, Ti-VCT (Twin Independent Variable Camshaft Timing), Displacement: 2488cc, Bore x Stroke: 87.5mm x 103.3mm, Compression Ratio: 9.7:1, Horsepower: ~175 HP @ 6000 RPM, Torque: ~172 lb-ft @ 4500 RPM

3.0L Duratec:

V6, DOHC, Ti-VCT, Displacement: 2976cc, Bore x Stroke: 89mm x 79.5mm, Compression Ratio: 10.3:1, Horsepower: ~240 HP @ 6300 RPM, Torque: ~222 lb-ft @ 4300 RPM

3.5L Duratec V6:

V6, DOHC, Ti-VCT, Displacement: 3496cc, Bore x Stroke: 92.5mm x 86.7mm, Compression Ratio: 10.3:1, Horsepower: ~263 HP @ 6250 RPM, Torque: ~249 lb-ft @ 4500 RPM

Hybrid Powertrain:

2.5L Atkinson Cycle I4 with Electric Motor and Hybrid Synergy Drive (Ford's implementation), Combined System Output: ~191 HP, Lithium-Ion Battery Pack

Fuel Type:

Unleaded Gasoline (Regular 87 octane recommended for 2.5L and 3.0L, Premium may be recommended for 3.5L Sport variant)

Induction:

Electronic Fuel Injection (EFI) with Sequential Port Injection

Emission Controls:

Catalytic Converter, On-Board Diagnostics (OBD-II)

🔧 Transmission

2.5L Transmission:

6-Speed Automatic (6F35)

3.0L Transmission:

6-Speed Automatic (6F50)

3.5L Transmission:

6-Speed SelectShift Automatic (6F50)

Manual Transmission Availability:

Not widely documented for these model years, primarily automatic and hybrid powertrains were prevalent in this generation.

Selectshift:

Manual shifting mode for driver control, typically via paddle shifters or console shifter.

Hybrid Transmission:

Electronically controlled continuously variable transmission (eCVT) integrated with electric motor and power split device.

📐 Dimensions

Length:

Approx. 190.6 inches (4841 mm)

Width:

Approx. 72.0 inches (1829 mm)

Height:

Approx. 57.7 inches (1466 mm)

Wheelbase:

Approx. 107.4 inches (2728 mm)

Curb Weight Range:

Approx. 3400-3800 lbs (1542-1724 kg) depending on engine and trim. Hybrid model typically heavier.

🛡️ Safety Features

NHTSA Overall Rating:

Generally received good ratings (e.g., 4-5 stars) in NHTSA crash testing for its generation. Consult specific year reports for definitive data.

Brake Assist:

Included, enhances braking performance in emergencies.

Traction Control:

Standard on all models.

Electronic Stability Control:

AdvanceTrac with Electronic Stability Control (ESC) standard.

Airbags:

Frontal airbags, front side-impact airbags, and side-curtain airbags for front and rear passengers.

Seatbelts:

Pretensioner seatbelts with load limiters.

💡 Technology Features

Sync System:

Ford SYNC infotainment system available, offering voice-activated commands for audio, climate, and phone. May include Bluetooth connectivity.

Adaptive Cruise Control:

Available on some higher trims, allowing the vehicle to maintain a set speed and distance from the vehicle ahead.

Blind Spot Monitoring:

Available on select models, alerts the driver to vehicles in blind spots.

Usb Port:

Available for audio playback and device charging/connectivity with SYNC.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type. Consult manual for specific recommendations based on oil specification.

Tire Rotation:

Every 5,000 miles (8,000 km) or as recommended in the owner's manual.

Transmission Fluid Change:

Often listed as 'lifetime' or requires inspection at specific intervals (e.g., 100,000 miles). The manual will detail the correct procedure and fluid type for each transmission variant (especially the hybrid).

Engine Oil 2.5L:

SAE 5W-20, API SN/SM/SL, ILSAC GF-5. Capacity: Approx. 4.5 quarts (4.3 liters) with filter.

Engine Oil 3.0L/3.5L:

SAE 5W-20, API SN/SM/SL, ILSAC GF-5. Capacity: Approx. 5.5 quarts (5.2 liters) with filter.

Transmission Fluid Automatic:

MERCON LV (for 6F35/6F50). Capacity varies by transmission. Hybrid transmission uses specialized fluid.

Coolant:

Ford Premium Engine Coolant (Gold Color) or equivalent (e.g., Motorcraft Gold or Yellow).

Transmission Shift Quality:

Some owners reported occasional rough shifting from the automatic transmissions, particularly the 6F35. Software updates and fluid changes can sometimes help.

Hybrid Battery Durability:

While generally reliable, long-term battery degradation is a consideration for any hybrid. The manual will cover diagnostic procedures for the hybrid system.

Suspension Noise:

Reports of front suspension noises (e.g., clunks) due to worn control arm bushings or ball joints.

📚 Vehicle History

Ford Sedan History:

Ford has a long history of producing popular sedans, from the Model T to the Taurus, establishing a reputation for practicality and innovation.

First Generation Launch:

The Ford Fusion was introduced for the 2006 model year, replacing the Ford Taurus in Ford's sedan lineup. This 2010-2012 period represents a significant mid-cycle refresh.

2010 Refresh:

The 2010 model year introduced a substantial facelift with updated exterior styling, a revised interior, and the introduction of Ford's EcoBoost engines and the Fusion Hybrid powertrain.

Manufacturing Location:

Flat Rock, Michigan, USA

🏆 Awards & Recognition

Consumer Reports Ratings:

Generally received average to above-average ratings in Consumer Reports for reliability and performance during its production years. The hybrid variant often garnered higher praise for fuel efficiency.

Green Car Awards:

The Ford Fusion Hybrid was recognized as one of the 'Greenest Cars' by the American Council for an Energy-Efficient Economy (ACEEE) in its class.

Safety Awards:

Often achieved 'Top Safety Pick' designations from the Insurance Institute for Highway Safety (IIHS) for its generation.