Target Audience:
Families, commuters seeking comfort, practicality, and reasonable fuel economy.
Key Competitors:
Toyota Camry, Honda Accord, Chevrolet Malibu, Nissan Altima, Mazda6.
Platform:
CD3 platform, shared with Mazda6.
Design Philosophy:
Sporty styling with European influences, aiming for a more engaging driving experience than typical American sedans of the era.
Engine Coverage:
2.3L Duratec I4, 3.0L Duratec V6
Transmission Coverage:
5-Speed Manual (M5R1), 6-Speed Automatic (AX4N/AX4S)
Drivetrain Coverage:
Front-Wheel Drive (FWD)
Trim Level Coverage:
S, SE, SEL
Estimated Page Count:
~250-300 pages (typical for this model year and type)
Manual Type:
Owner's Manual
Digital Features:
Printable, Zoom In/Out, Searchable Text (if OCR'd)
Powertrain:
Engine operation, cooling system, lubrication system, fuel system, ignition system, exhaust system, engine diagnostics.
Transmission:
Automatic and manual transmission operation, fluid checks, basic troubleshooting.
Chassis:
Brakes (ABS, EBD), steering, suspension (front and rear), wheels and tires.
Electrical:
Battery, charging system, starting system, lighting system, instrument cluster, fuses, relays, basic wiring diagrams (for troubleshooting identification).
Body And Interior:
Doors, windows, locks, seats, climate control system, airbags, safety restraints, dashboard features, controls and indicators.
Driver Information And Controls:
Gauges, warning lights, climate controls, audio system, cruise control, power accessories.
Routine Maintenance:
Oil and filter changes, tire pressure checks, fluid level checks and top-offs, wiper blade replacement.
Basic Troubleshooting:
Identifying warning lights, addressing minor operational issues, fuse replacement.
Safety Features Operation:
Airbag system explanation, seatbelt usage, child seat installation guidelines.
Emergency Procedures:
Jump starting, tire changing, basic roadside assistance information.
Depth Level:
Comprehensive Owner Information, User-Level Maintenance and Troubleshooting
PDF Quality:
High-resolution scans/digital creation suitable for printing.
Printability:
Full Printable
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
Software Requirements:
Adobe PDF Reader, WinZip (for potential zip archives)
Operating System Compatibility:
All Versions of Windows & Mac
Engine 1 Displacement:
2.3 Liters
Engine 1 Type:
Inline 4-Cylinder (I4)
Engine 1 Code:
Duratec 23
Engine 1 Horsepower:
~160 hp @ 6,000 rpm
Engine 1 Torque:
~146 lb-ft @ 4,000 rpm
Engine 1 Fuel System:
Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI)
Engine 1 Valvetrain:
DOHC, 16 Valves
Engine 1 Bore X Stroke:
3.62 x 3.35 inches (92.0 x 85.0 mm)
Engine 2 Displacement:
3.0 Liters
Engine 2 Type:
V-Configuration 6-Cylinder (V6)
Engine 2 Code:
Duratec 30
Engine 2 Horsepower:
~200 hp @ 6,000 rpm
Engine 2 Torque:
~193 lb-ft @ 4,000 rpm
Engine 2 Fuel System:
Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI)
Engine 2 Valvetrain:
DOHC, 24 Valves
Engine 2 Bore X Stroke:
3.50 x 3.07 inches (88.9 x 78.0 mm)
Transmission 1 Type:
5-Speed Manual
Transmission 1 Code:
M5R1
Transmission 2 Type:
6-Speed Automatic
Transmission 2 Code:
AX4N / AX4S (depending on application, often based on Mazda's unit)
Automatic Transmission Features:
Electronically controlled, Overdrive gears.
Automatic Transmission Fluid Type:
Mercon V
Automatic Transmission Fluid Capacity:
~8.8 quarts (8.3 liters)
NHTSA Front Crash Rating:
★★★★☆ (4/5 Stars) - Driver & Passenger
NHTSA Side Crash Rating:
★★★★☆ (4/5 Stars) - Front & Rear Seat
IIHS Moderate Overlap Front:
Good
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brake-force Distribution
Traction Control:
Available Traction Control System (TCS)
Electronic Stability Control:
Available Electronic Stability Control (AdvanceTrac)
Airbags:
Dual front airbags, front side-impact airbags, available side-curtain airbags.
Seat Belts:
3-point active restraint system with pretensioners and load limiters for front seats.
Audio System:
Standard AM/FM stereo with CD player. Optional premium audio systems, Sirius Satellite Radio, and auxiliary input jack.
Climate Control:
Manual climate control. Optional automatic climate control (single or dual zone).
Cruise Control:
Standard cruise control
Tire Pressure Monitoring:
Available Tire Pressure Monitoring System (TPMS)
Auxiliary Input:
Available auxiliary audio input jack for portable music players.
Oil Change Interval Synthetic:
7,500 miles or 12 months, whichever comes first (with synthetic oil)
Oil Change Interval Conventional:
5,000 miles or 6 months, whichever comes first (with conventional oil)
Air Filter Replacement:
Every 30,000 miles or as needed based on inspection.
Coolant Flush:
Every 100,000 miles (initial) and then every 50,000 miles thereafter (using Ford specified coolant).
Spark Plug Replacement 2.3L:
100,000 miles (if equipped with iridium plugs)
Spark Plug Replacement 3.0L:
100,000 miles (if equipped with iridium plugs)
Engine Oil Type:
SAE 5W-20, meeting Ford specification WSS-M2C153-H
Coolant Type:
Ford Gold Coolant (Premium Engine Coolant), meeting specification WSS-M97B44-D
Engine Oil Capacity 2.3L:
~4.5 quarts (4.3 liters) with filter
Engine Oil Capacity 3.0L:
~4.5 quarts (4.3 liters) with filter
Common Problem 1:
Transmission shudder (especially in early automatic transmissions), often related to torque converter clutch operation or fluid degradation.
Common Problem 2:
Power steering pump noise or leaks, due to wear and tear on the pump and hoses.
Common Problem 3:
Rattling or clunking noises from the suspension, often linked to worn bushings or sway bar links.
Common Problem 4:
Faulty ignition coils or spark plugs leading to misfires and rough idling, particularly with the Duratec engines.
Ford Sedan History:
Ford has a long history of producing popular sedans, building on models like the Taurus and Contour.
Fusion Debut:
Introduced for the 2006 model year, replacing the Ford Mondeo (North American version) and Ford Contour. It was Ford's first mid-size sedan designed from the ground up on a global platform (CD3).
Cd3 Platform Origin:
Based on Mazda's GF-X platform, shared with the Mazda6, contributing to its more athletic handling characteristics.
Manufacturing Location:
Hermosillo, Sonora, Mexico
Production Years:
2006-2012 (First Generation)