Ford Fusion Hybrid 2012 Workshop Repair & Service Manual [Complete & Informative for DIY Repair]

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🏷️ Basic Information Identification Make: Ford Model: Fusion Hybrid Year: 2012 Platform: CD3 (second generation) 👋 Introduction Market Position Target Audience: DIY mechanics, home repair enthusiasts, and professional automotive technicians....

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Taper: Car

Distributeur:

UGS: 196831

Mots clés: 2012 Car Cars Ford Fusion Hybrid

Variantes de produits

Description

🏷️ Basic Information

Identification

Make:

Model:

Fusion Hybrid

Year:

Platform:

CD3 (second generation)

👋 Introduction

Market Position

Target Audience:

DIY mechanics, home repair enthusiasts, and professional automotive technicians.

Competitive Analysis

Value Proposition:

Offers official, complete, and intact service information at a fraction of the cost of dealership manuals, with instant download and guaranteed satisfaction.

Key Features

Completeness:

Emphasized as 'COMPLETE, Absolutely No Missing Pages!' and '100 COMPLETE and INTACT'.

Detail Level:

Highly detailed with abundant illustrations, pictures, and diagrams.

Accessibility:

Cross-platform PDF format for use on any device, no computer skills required for printing and use.

Delivery:

Instant download link provided immediately after payment.

📋 Manual Details

Coverage Areas

Covered Models:

All Ford Fusion Hybrid 2012 models

Included Regions:

Assumed to cover models sold in the primary market for which the manual was originally produced (likely North America, but specific country differences may exist).

Page Count

Page Count Estimate:

Typically between 1500-3000 pages for a comprehensive workshop manual, though not explicitly stated.

Manual Type

Manual Type:

Workshop Repair & Service Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine disassembly, reassembly, fuel system, lubrication system, cooling system, engine management, diagnostics, troubleshooting.

Hybrid Powertrain:

Hybrid system operation, battery management, electric motor, power control module, regenerative braking, high-voltage system safety.

Transmission Drivetrain:

Transmission service, removal, installation, internal components, CV joints, axles.

Chassis Suspension:

Front and rear suspension systems, steering, wheels, tires, alignment.

Brakes:

Brake system diagnostics, repair, bleeding, components (rotors, pads, calipers), ABS.

Electrical Electronics:

Complete electrical system, wiring diagrams, ignition, charging system, starter, battery, switches, sensors, modules, lighting.

Bodywork Interior:

Body panel repair, interior trim, doors, windows, seats, HVAC system (cabin comfort).

Procedures Included

General Maintenance:

Periodic maintenance schedules, tune-up procedures, lubrication points, fluid types and capacities.

Repair Rebuild:

Detailed repair and overhaul procedures for all major mechanical and electrical components.

Diagnostics Troubleshooting:

Fault finding, diagnostic trouble codes (DTCs), symptom-based troubleshooting.

Technical Specifications:

Tightening torques, service data, specifications for all components and systems.

Wiring Diagrams:

Comprehensive wiring diagrams with component locations and wire routing.

Technical Depth

Depth:

Complete coverage from basic maintenance and routine service to in-depth diagnostics and major component overhauls, suitable for DIY enthusiasts and professional technicians.

📊 Manual Specifications

File Format

File Type:

Cross-platform PDF

Print Quality

Printability:

Printable, allowing users to create hard copies of specific sections or the entire manual.

Binding Type

Binding:

Not applicable (digital download)

Paper Type

Paper Quality:

Not applicable (digital download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

2.5L Atkinson Cycle I-4 Hybrid Powertrain

Engine Code:

Likely related to Ford's Duratec family, with specific hybrid component codes.

Performance

Combined Horsepower:

Approximately 191 hp (143 kW) - combined output from the gasoline engine and electric motor.

Gasoline Engine Horsepower:

Approximately 153 hp @ 6000 rpm

Electric Motor Horsepower:

Approximately 106 hp

Combined Torque:

Not explicitly stated for combined, but gasoline engine torque ~170 lb-ft.

Fuel System

Fuel Type:

Unleaded gasoline

Fuel Delivery:

Electronic Fuel Injection (EFI)

Hybrid Components

Battery Type:

Nickel-metal hydride (NiMH)

Battery Voltage:

Approximately 270-300 V (nominal)

🔧 Transmission

Standard

Transmission Type:

Electronically Controlled Continuously Variable Transmission (eCVT)

Optional

Optional Transmissions:

None offered for the Hybrid model.

Features

Hybrid Integration:

Seamlessly integrates gasoline engine and electric motor power for optimized efficiency and performance.

📐 Dimensions

Exterior

Length:

Approximately 189.7 inches

Width:

Approximately 72.9 inches

Height:

Approximately 57.7 inches

Wheelbase:

Approximately 107.4 inches

Weights

Curb Weight:

Approximately 3,560 lbs

Cargo

Trunk Volume:

Approximately 13.0 cubic feet (reduced due to battery placement)

🛡️ Safety Features

Ratings

NHTSA Overall Safety Rating:

Likely 5-Star (based on typical Ford Fusion performance in this era, though specific Hybrid ratings vary slightly).

Active Features

Anti-lock Braking System

Traction Control:

Traction Control System (TCS)

Electronic Stability Control:

Electronic Stability Control (ESC), branded as AdvanceTrac with Electronic Stability Control

Passive Features

Airbags:

Front airbags, front side-impact airbags, side-curtain airbags.

High Voltage Safety:

Specific safety protocols and procedures for working with the high-voltage hybrid system.

💡 Technology Features

Infotainment

Infotainment System:

SYNC® infotainment system (optional or standard depending on trim), featuring voice-activated commands, Bluetooth connectivity, and USB ports.

Display:

Center console display for audio, climate, and vehicle information. Higher trims may have a larger touchscreen.

Driver Assistance

Driver Assistance Features:

Reverse sensing system (optional), rearview camera (optional).

Connectivity

Connectivity Options:

Bluetooth for hands-free calling and audio streaming, USB input for media playback and device charging.

Hybrid Technology

Hybrid Modes:

EV mode for electric-only driving at low speeds, Auto mode for seamless transition between gas and electric power, Econ mode for maximizing fuel efficiency.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 7,500 miles or 6 months for synthetic blend or full synthetic oil, but refer to manual for exact intervals based on driving conditions.

Tire Rotation:

Recommended every 5,000-7,500 miles.

Engine Air Filter:

Inspect every 15,000 miles, replace as needed. Recommended replacement around 30,000 miles or sooner if driving in dusty conditions.

Cabin Air Filter:

Recommended replacement every 15,000-20,000 miles or annually.

Fluid Specifications

Engine Oil Type:

SAE 5W-20, API SN certified, meeting Ford WSS-M2C945-A or equivalent (check manual for specific viscosity grade and certification).

Engine Oil Capacity:

Approximately 4.5 quarts (4.3 liters) with filter for the 2.5L engine.

Coolant Type:

Ford Super Cooling Premium Engine Coolant (Green) or equivalent meeting Ford WSS-M97B57-A (50/50 mixture with distilled water).

Transmission Fluid Type:

Mercon V Automatic Transmission Fluid (ATF) for the eCVT (specific fluid may vary, consult manual).

Brake Fluid Type:

DOT 3 Motor Vehicle Brake Fluid.

Known Issues

Hybrid Battery Degradation:

As with many hybrid vehicles, long-term battery degradation can occur, affecting overall efficiency and electric-only range.

Powertrain Control Module:

Occasional reports of powertrain control module (PCM) issues or software glitches affecting hybrid operation.

HVAC System:

Some users have reported HVAC system issues, including compressor problems or blower motor failures.

📚 Vehicle History

Brand Heritage

Brand:

Ford Motor Company, a global automotive manufacturer with a long history of innovation and diverse vehicle offerings.

Model Evolution

Generation:

Second generation Ford Fusion (2010-2012), with the Hybrid variant introduced for the 2010 model year.

Hybrid Introduction:

The Fusion Hybrid represented Ford's commitment to fuel-efficient and alternative powertrain vehicles.

Production

Assembly Location:

Hermosillo Stamping and Assembly, Hermosillo, Sonora, Mexico.

🏆 Awards & Recognition

Recognitions

Green Car Awards:

The Ford Fusion Hybrid has historically received accolades for its fuel economy and environmental performance, often appearing on 'green car' lists.

Ratings

Fuel Economy Epa Estimate:

Approximately 41 MPG city / 36 MPG highway / 38 MPG combined (EPA estimates).