Ford GT 5.4L SuperCHARGED 2005-2006 Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: GT Model Years Covered: 2005-2006 Engine Variant Covered: 5.4L Supercharged V8 👋 Introduction Market Position Market Position: The Ford GT (2005-2006) was positioned...

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Mots clés: 2005 2006 Car Cars Ford GT

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Description

🏷️ Basic Information

Identification

Make:

Model:

Model Years Covered:

2005-2006

Engine Variant Covered:

5.4L Supercharged V8

👋 Introduction

Market Position

Market Position:

The Ford GT (2005-2006) was positioned as a limited-production, mid-engined supercar, a spiritual successor to the original Ford GT40. It targeted the high-performance sports car segment, competing with established European exotics.

Competitive Analysis

Competitive Analysis:

Competed against vehicles like the Ferrari 360 Modena, Porsche 911 Turbo, and Chevrolet Corvette Z06. Its unique American heritage, supercharged V8 power, and striking design set it apart in its class.

Key Features

Key Features List:

• Mid-engine, rear-wheel-drive layout

• 5.4L Triton V8 engine with Lysholm twin-screw supercharger

• Ricardo 6-speed manual transaxle

• Lightweight aluminum chassis and body panels

• Brembo braking system

• McPherson strut front suspension and independent rear suspension

• Retro-inspired styling echoing the iconic GT40

• Limited production run

📋 Manual Details

Coverage Areas

Coverage Areas List:

• Engine Mechanical

• Engine Fuel & Emissions

• Engine Cooling

• Engine Lubrication

• Ignition System

• Turbocharger/Supercharger System

• Transmission (Manual)

• Clutch

• Brake System

• Suspension System

• Steering System

• Exhaust System

• Fuel System

• Electrical System

• HVAC System

• Body & Chassis

• Interior Components

• Exterior Components

• Diagnostic Trouble Codes (DTCs)

• Wiring Diagrams

• Maintenance Procedures

• Troubleshooting Guides

• Specifications & Tolerances

Page Count

Page Count:

Approximately 2000+ pages (Estimate based on typical comprehensive Ford service manuals of this era)

Manual Type

Manual Type:

Factory Authorized Service Manual / Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Systems Covered Detail:

This manual provides in-depth coverage of all major mechanical, electrical, and electronic systems of the 2005-2006 Ford GT, including the supercharged 5.4L V8 engine, Ricardo 6-speed manual transmission, ABS braking, power steering, climate control, and all onboard electronic modules.

Procedures Included

Procedures Included List:

• Routine maintenance (oil changes, filter replacements, fluid checks)

• Engine disassembly and reassembly

• Supercharger servicing and rebuild procedures

• Transmission removal, inspection, and repair

• Clutch system diagnosis and replacement

• Brake system bleeding and component replacement

• Suspension alignment and component replacement

• Power steering system service

• Electrical system troubleshooting using wiring diagrams

• HVAC system diagnostics and repair

• Body panel removal and installation

• Interior trim component servicing

• Diagnostic Trouble Code (DTC) interpretation and resolution

• Torque specifications for all critical fasteners

• Component testing procedures

Technical Depth

Technical Depth:

Comprehensive; ranging from basic scheduled maintenance and fluid changes to complete engine and transmission overhauls, advanced electrical diagnostics, and bodywork repair. Includes detailed specifications, tolerances, and diagnostic flowcharts.

📊 Manual Specifications

File Format

File Format Detail:

High-resolution PDF, optimized for digital viewing and printing. Fully searchable text for quick information retrieval. May include embedded interactive diagrams or linked sections for enhanced usability.

Print Quality

Print Quality:

Excellent (as typical for factory-produced manuals or high-quality reproductions). Clear diagrams, sharp text, and well-defined illustrations.

Binding Type

Binding Type:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Type:

DOHC 32-valve V8

Displacement:

5.4 Liters (330 cubic inches)

Aspiration:

Supercharged (Lysholm twin-screw)

Bore X Stroke:

90.2 mm x 104.8 mm (3.55 in x 4.13 in)

Compression Ratio:

8.7:1

Supercharger Boost Pressure:

Approximately 10.5-12.5 psi (depending on specific conditions and tune)

Performance

Horsepower Net:

550 hp @ 6000 rpm

Torque Net:

500 lb-ft @ 4500 rpm

Fuel System

Fuel Delivery:

Sequential Electronic Fuel Injection (SEFI)

Recommended Fuel:

Premium Unleaded (91 Octane or higher)

Engine Management

Engine Control Module Type:

Ford Powertrain Control Module (PCM) / Electronic Control Unit (ECU)

Cooling System

Coolant Capacity:

Approximately 12.5 quarts (11.8 liters)

Lubrication System

Oil Capacity With Filter:

7.0 quarts (6.6 liters)

Recommended Engine Oil Type:

SAE 5W-40 Synthetic (Ford specification WSS-M2C153-G or equivalent)

🔧 Transmission

Standard

Transmission Type:

Ricardo 6-Speed Manual Transaxle

Clutch Type:

Hydraulically actuated, twin-plate dry clutch

Transmission Fluid Type:

Manual Transmission Fluid (MTF) meeting Ford specification WSK-M2C200-B

Transmission Fluid Capacity:

Approximately 2.8 quarts (2.65 liters)

📐 Dimensions

Exterior

Length:

185.1 inches (4701 mm)

Width:

77.3 inches (1963 mm)

Height:

43.8 inches (1113 mm)

Wheelbase:

106.7 inches (2710 mm)

Front Track:

63.5 inches (1613 mm)

Rear Track:

62.6 inches (1590 mm)

Ground Clearance:

4.0 inches (102 mm)

Weights

Curb Weight:

Approximately 3,400 lbs (1542 kg)

Gross Vehicle Weight Rating:

4,400 lbs (1996 kg)

Wheels And Tires

Front Wheel Size:

18 x 9 inches

Rear Wheel Size:

19 x 11 inches

Front Tire Size:

235/40ZR18

Rear Tire Size:

315/40ZR19

Wheel Bolt Pattern:

5 x 114.3 mm (5 x 4.5 inches)

🛡️ Safety Features

Ratings

NHTSA Front Impact Rating:

Not Rated (due to limited production and specialized nature)

IIHS Crash Test Results:

Not Rated (due to limited production and specialized nature)

Active Features

Active Safety Features List:

• Anti-lock Braking System (ABS)

• Electronic Brake-force Distribution (EBD)

Passive Features

Passive Safety Features List:

• Driver and passenger front airbags

• Side-impact protection (integrated into door structure)

• Three-point active seatbelts with pretensioners

• Reinforced safety cage construction

💡 Technology Features

Infotainment

Infotainment System:

Ford's Mach 460 audio system with CD player and AM/FM radio. Optional subwoofer.

Dashboard Technology:

Analog gauges with a central digital odometer. Manual climate controls. Basic trip computer.

Driver Assistance

Driver Assistance Features:

Limited; primarily focused on core driving dynamics. ABS and EBD are the main electronic aids.

Connectivity

Connectivity Features:

No modern connectivity features like Bluetooth or USB found in contemporary vehicles.

🔧 Maintenance

Service Intervals

Engine Oil And Filter Change Interval:

Every 5,000 - 7,500 miles or 6 months, whichever comes first (using synthetic oil).

Air Filter Replacement Interval:

Inspect every 15,000 miles, replace as needed.

Supercharger Belt Inspection Interval:

Inspect every 15,000 miles, replace every 60,000 miles or if signs of wear are present.

Transmission Fluid Change Interval:

Inspect every 30,000 miles, change every 60,000 miles or if driving under severe conditions.

Brake Fluid Flush Interval:

Every 2 years, regardless of mileage.

Coolant Flush Interval:

Every 5 years or 100,000 miles.

Fluid Specifications

Power Steering Fluid Type:

Mercon V ATF or equivalent

Brake Fluid Type:

DOT 4

Coolant Type:

Ford Premium Engine Coolant (VC-7B) or equivalent Yellow Concentrate, or Pre-diluted

Known Issues

Known Issues List:

• Supercharger pulley bearing noise/failure

• Clutch wear and slipping (especially under aggressive use)

• Potential for coolant leaks from hoses or connections

• Early models may have had minor electrical gremlins

• Spark plug fouling (due to nature of supercharged engines)

📚 Vehicle History

Brand Heritage

Brand Heritage Connection:

The Ford GT is a direct homage to the iconic Ford GT40 race cars that famously dominated the 24 Hours of Le Mans in the late 1960s, defeating Ferrari.

Model Evolution

Model Evolution Summary:

The 2005-2006 Ford GT represented the first modern interpretation of the GT40. Developed under the codename 'Petronas', it was conceived by Ford's Personal Luxury Vehicles division and produced by Saleen.

Production

Production Years:

2004-2006 (for sale as 2005 and 2006 model years)

Production Volume:

Approximately 4,038 units produced in total.

Manufacturing Location:

Livonia, Michigan, USA (by Saleen)

🏆 Awards & Recognition

Recognitions

Recognitions List:

• Car and Driver's 10Best (2005)

• SAE International's Truck of the Year (2005, for engine/powertrain)

Ratings

Overall Vehicle Rating:

Highly acclaimed by automotive press for its performance, styling, and heritage connection.