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2012 Ford Kuga 2nd Gen Service And Repair Manual

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🏷️ Basic Information Identification Make: Ford Model: Kuga Year: 2012 Generation: 2nd Gen (CBP) Chassis Code: CBP 👋 Introduction Market Position Market Position: Compact Crossover SUV Competitive Analysis Competitors: Nissan...
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2012 Ford Kuga 2nd Gen Service And Repair Manual
🏷️ Basic Information
Identification
Make:
Ford
Model:
Kuga
Year:
2012
Generation:
2nd Gen (CBP)
Chassis Code:
CBP
👋 Introduction
Market Position
Market Position:
Compact Crossover SUV
Competitive Analysis
Competitors:
Nissan Qashqai, Volkswagen Tiguan, Honda CR-V, Toyota RAV4, Mazda CX-5
Key Features
Key Features Manual:
Comprehensive A-Z coverage, factory-specific information, detailed diagrams and schematics, printable format, digital accessibility
📋 Manual Details
Coverage
Coverage Areas:
All Models & All Repairs A-Z
Format
Manual Type:
Service and Repair Manual
Language:
English
Format:
PDF
File Specifications
File Format:
PDF (Adobe Acrobat Reader required)
Print Quality:
Printable (Individual pages or full manual)
Digital Features:
Searchable text, zoomable diagrams, printable illustrations
📖 Manual Coverage
Systems
Systems Covered:
Maintenance, Engine, Control System, Mechanical, Fuel Service, Emission Control, Intake/Exhaust/Cooling, Lube, Ignition/Starting/Charging, Automatic Transmission, Clutch, Manual Transmission, Transfer/Propeller Shaft, Drive Shaft, Differential, Axle/Suspension, Tire & Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering, Air Conditioning, Supplemental Restraint System (SRS), Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter/Audio/Visual, Horn, Windshield/Glass/Mirror, Instrument Panel, Seat, Engine Hood/Door, Exterior & Interior, Electrical, Multiplex/CAN Communication
Procedures
Procedures Included:
Step-by-step repair instructions, diagnostic procedures, maintenance schedules, troubleshooting guides, wiring schematics, component replacement, adjustments, specifications
Depth
Technical Depth:
Factory-level detail, suitable for dealership technicians and advanced DIY enthusiasts
📊 Manual Specifications
Binding
Binding Type:
Digital (PDF) - no physical binding
Paper
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine Options
Engine Options:
1.6L Duratorq TDCi (Diesel), 2.0L Duratorq TDCi (Diesel), 2.0L EcoBoost (Petrol), 2.5L Duratec (Petrol - older models, potentially carried over in some markets)
Performance
Typical Horsepower Range:
115 PS (1.6 TDCi) to 240 PS (2.0 EcoBoost ST-Line)
Typical Torque Range:
270 Nm (1.6 TDCi) to 340 Nm (2.0 EcoBoost ST-Line)
Fuel System
Fuel Delivery Petrol:
Sequential Electronic Fuel Injection (EFI), Turbocharged Direct Injection (TDCI for EcoBoost variants)
Fuel Delivery Diesel:
Common Rail Direct Injection (CRDI)
Emission Control
Emission Standards:
Euro 5 compliant (typical for 2012 models)
Cooling System
Coolant Type:
Ford Super Plus Premium Coolant (or equivalent meeting WSS-M97B44-D specification)
Lubrication
Engine Oil Specification Petrol:
Ford WSS-M2C948-B (0W-20) or WSS-M2C913-D (5W-30) depending on engine variant
Engine Oil Specification Diesel:
Ford WSS-M2C913-D (5W-30)
Ignition
Ignition System Petrol:
Electronic Distributorless Ignition System (EDIS) with coil-on-plug technology
🔧 Transmission
Automatic
Automatic Transmission Type:
6-speed Powershift (dual-clutch automatic)
Automatic Transmission Fluid:
Ford WSS-M2C200-D2 (Powershift transmission fluid)
Manual
Manual Transmission Type:
5-speed or 6-speed manual gearbox (e.g., Getrag MT75 variants)
Manual Transmission Fluid:
Ford WSS-M2C200-D (or equivalent SAE 75W-90 GL-4/GL-5 synthetic)
Drivetrain
Drivetrain Options:
Front-Wheel Drive (FWD), Intelligent All-Wheel Drive (iAWD)
📐 Dimensions
Exterior
Length:
Approx. 4529 mm (178.3 in)
Width Without Mirrors:
Approx. 1838 mm (72.4 in)
Height:
Approx. 1680 mm (66.1 in)
Wheelbase:
Approx. 2690 mm (105.9 in)
Weights
Curb Weight Range:
Approx. 1500-1650 kg (depending on engine and drivetrain)
Cargo
Cargo Volume Seats Up:
Approx. 405 liters (14.3 cu ft)
Cargo Volume Seats Down:
Approx. 1460 liters (51.6 cu ft)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (for 2012 model year)
Active Features
Active Safety Features:
ABS with EBD, Electronic Stability Control (ESC) with Traction Control, Hill Launch Assist (HLA), Tyre Pressure Monitoring System (TPMS)
Passive Features
Passive Safety Features:
Multiple airbags (front, side, curtain), ISOFIX child seat anchorage points, front and rear crumple zones
💡 Technology Features
Infotainment
Infotainment System:
Ford SYNC system (various generations depending on trim level), optional Sony audio system, touch screen interfaces
Driver Assistance
Driver Assistance Features:
Optional: Active Park Assist, Blind Spot Information System (BLIS), Adaptive Cruise Control, Lane Keeping Aid, Driver Alert System
Connectivity
Connectivity Options:
Bluetooth connectivity for phone and audio streaming, USB ports, voice control
🔧 Maintenance
Service Intervals
Oil And Filter Change Interval:
Every 12 months or 15,000 miles (24,000 km), whichever comes first (refer to manual for specific engine variant)
Air Filter Replacement:
Every 24 months or 30,000 miles (48,000 km), or as needed based on driving conditions
Cabin Filter Replacement:
Every 12 months or 15,000 miles (24,000 km)
Spark Plug Replacement Petrol:
Every 60,000 miles (96,000 km) for standard plugs, or longer for iridium plugs (refer to manual)
Brake Fluid Change:
Every 24 months or 30,000 miles (48,000 km)
Coolant Change:
Initial change at 10 years or 150,000 miles (240,000 km), then every 5 years or 75,000 miles (120,000 km)
Fluid Specifications
Power Steering Fluid:
Ford WSS-M2C195-A (or Pentosin CHF 11S equivalent)
Brake Fluid Type:
DOT 4 Low Viscosity (LV) Brake Fluid
Known Issues
Common Issues Diesel:
DPF (Diesel Particulate Filter) clogging if primarily used for short trips, EGR valve issues, potential injector problems
Common Issues Petrol:
Potential for turbocharger issues on EcoBoost engines, water pump leaks, occasional electrical gremlins
Common Issues Powershift:
Hesitation, juddering, or transmission warning lights, often related to clutch pack wear or mechatronic unit issues
Common Issues Suspension:
Worn suspension components (bushings, shocks) due to vehicle weight and typical usage
📚 Vehicle History
Brand Heritage
Brand Heritage Overview:
Ford is a long-standing American automotive manufacturer with a global presence, known for producing a wide range of vehicles from cars to trucks. In Europe, Ford has a strong history with models like the Escort, Sierra, and Focus, establishing a reputation for good handling and value.
Model Evolution
Kuga Generation 2 Introduction:
The second-generation Ford Kuga (also known as the Ford Escape in North America) was introduced in 2012 for the 2013 model year, replacing the first-generation model. It was based on Ford's global C-segment platform, shared with the Focus. This generation saw significant updates in styling, interior, and technology, aiming for a more premium feel and improved practicality.
Production
Manufacturing Locations:
Primarily manufactured in Valencia, Spain, for European markets.
🏆 Awards & Recognition
Recognitions
Euro Ncap Award:
5-star safety rating
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