Ford New Holland Tractor 6640 Workshop Service Repair Manual

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The Ford New Holland 6640 Tractor, produced in the early to mid-1990s, represents a robust and evolved design within the agricultural machinery sector. As part of the Genesis series, this...

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Taper: Tractor

Distributeur:

UGS: 147250

Mots clés: 6640 Agriculture Ford Ford New Holland New Holland Tractor Tractors

Variantes de produits

Description

The Ford New Holland 6640 Tractor, produced in the early to mid-1990s, represents a robust and evolved design within the agricultural machinery sector. As part of the Genesis series, this tractor embodies the enduring legacy of Ford's pioneering spirit in farm equipment, now integrated into the New Holland brand. Engineered for reliability and performance, the 6640 is equipped with Genesis series engines, likely a turbocharged four-cylinder diesel, and offers various transmission options including SynchroShuttle and PowerShuttle for enhanced operational flexibility. Its durable construction, featuring wet disc brakes and a protective ROPS, underscores its commitment to both productivity and operator safety in demanding agricultural environments. This comprehensive Workshop Service Repair Manual provides essential guidance for the maintenance, troubleshooting, and repair of the Ford New Holland 6640 Tractor. It covers a wide array of systems, including detailed procedures for engine mechanics, fuel, cooling, lubrication, clutch, transmission, drivetrain, axles, electrical systems, braking, and steering. The manual offers in-depth instructions for component repair and rebuild, diagnostic testing, and includes vital electrical wiring diagrams. Its purpose is to empower owners, mechanics, and technicians with the knowledge necessary to ensure the longevity, optimal performance, and efficient operation of their 6640 tractor through clear, step-by-step guidance and extensive technical information.

🏷️ Basic Information

Identification

Make:

Ford New Holland

Model:

6640 Tractor

Codes

Product Name:

Ford New Holland Tractor 6640 Workshop Service Repair Manual

👋 Introduction

Market Position

Positioning:

Positions the Ford New Holland 6640 as a robust agricultural tractor with this manual serving as an essential tool for maximizing its lifespan and performance.

Competitive Analysis

Comparison:

While not a direct comparison, the manual's comprehensive nature implies it rivals or surpasses OEM service documentation in terms of accessibility and user-friendliness for aftermarket support.

Key Features

Extensive Coverage:

Highlights the breadth of information, covering 'every major part and system,' differentiating it from more specialized or condensed repair guides.

Detailed Instructions:

Emphasizes the value of 'clear, step-by-step instructions and wiring diagrams' for ease of use by technicians and owners.

Troubleshooting Guides:

Points to integrated troubleshooting sections as a significant benefit for quickly resolving operational issues.

Part Identification:

Mentions 'common brand names' like Bosch, K&N, Denso, suggesting the manual may aid in identifying compatible aftermarket parts or OEM supplier cross-references.

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive service, repair, and maintenance for Ford New Holland 6640 Tractor.

Systems Detailed:

Engine mechanics, fuel systems, exhaust systems, cooling systems, lubrication systems, clutch, transmission, drivetrain, axles, electrical system, charging system, gauges, lighting, bodywork, interior components, steering, braking.

Page Count

Estimated Page Count:

Information not explicitly stated, but described as 'comprehensive' covering 'over 100 parts and systems'.

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English (presumed based on product description).

Format

Format:

Digital (implied by online sales, likely PDF).

📖 Manual Coverage

Systems Covered

Engine:

Detailed coverage of engine mechanics, including disassembly, assembly, inspection, and repair of internal components (pistons, rings, bearings, crankshaft, camshaft, cylinder head, valves, etc.).

Fuel System:

Includes fuel injection system, pumps, injectors, filters, fuel lines, and troubleshooting for fuel delivery issues.

Cooling Lubrication:

Covers radiator, water pump, thermostat, hoses, fan, oil pump, oil filter, oil passages, and lubrication system maintenance.

Drivetrain Transmission:

In-depth coverage of clutch operation and repair, transmission gears, shifting mechanisms, final drives, and differential systems. Specific transmission types (e.g., PowerShuttle, SynchroShuttle) would be detailed.

Electrical Electronics:

Detailed wiring diagrams, troubleshooting guides for electrical components, sensors, charging system (alternator/generator), starting system (starter motor), battery maintenance, gauges, switches, and lighting systems.

Hydraulic System:

Likely includes coverage of the hydraulic pump, control valves, cylinders, filters, fluid specifications, and troubleshooting for hydraulic lift and auxiliary functions.

Braking System:

Covers brake system operation, components (master cylinder, wheel cylinders, brake pads/shoes, hydraulic lines), bleeding procedures, and potential issues.

Steering System:

Details steering linkages, power steering pump, hydraulic steering components, and troubleshooting for steering performance.

Exterior Bodywork:

Includes information on body panels, fenders, cab mounting, doors, hinges, latches, mirrors, lighting (headlights, taillights, work lights), and exterior trim.

Interior Cabin:

Covers seats, steering wheel, pedals, dashboard, console, interior lighting, glass (windshield, windows), and interior accessories.

Procedures Included

Maintenance:

Regular maintenance procedures such as oil changes, filter replacements, lubrication points, greasing schedules, and fluid level checks.

Troubleshooting:

Comprehensive troubleshooting guides with symptoms, causes, and corrective actions for various engine, drivetrain, electrical, and hydraulic issues.

Repair Rebuild:

Detailed step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation for most major systems.

Diagnostic Testing:

Guidance on performing diagnostic tests, including pressure tests, electrical resistance checks, and flow tests for various systems.

Wiring Diagrams:

Inclusion of detailed electrical wiring diagrams for accurate diagnosis and repair of electrical faults.

Technical Depth

Depth:

Advanced technical depth covering complete overhauls, component diagnostics, and specialized repair procedures, suitable for professional mechanics and experienced users.

📊 Manual Specifications

File Format

Format:

Likely PDF; searchability and printability are key features for workshop manuals.

Print Quality

Quality:

High-resolution diagrams and text for clarity, essential for workshop use.

Binding Type

Binding:

N/A (digital format).

Paper Type

Type:

N/A (digital format).

⚙️ Engine Specifications

Primary Engine

Engine Family:

Ford New Holland Genesis series engines (likely 4-cylinder diesel).

Displacement:

Specific displacement not provided, but typical for this tractor class would be in the 3.0L to 4.0L range.

Power Output:

Specific horsepower and torque figures are not provided but would typically range from 70-90 HP for a tractor of this class.

Performance

Turbocharged:

Many models in this series were turbocharged for increased power and efficiency.

Fuel System

Injection Type:

Likely direct injection, potentially with mechanical or electronic fuel injection pumps depending on the specific variant and year.

Fuel Type:

Diesel

🔧 Transmission

Standard

Type:

Various options typically available, including manual gearboxes with shuttle, or more advanced 'SynchroShuttle' or 'PowerShuttle' transmissions offering on-the-go directional changes.

Optional

Features:

Creep speed gearsets, creeper transmission options, and PTO (Power Take-Off) drive options.

Features

Oil Specification:

Requires specific tractor transmission fluid (e.g., Ford/New Holland M2C134-D or equivalent).

📐 Dimensions

Exterior

Overall Length:

Not specified, but typical for this class of tractor is around 4-4.5 meters.

Overall Width:

Not specified, but typically around 2-2.5 meters.

Weights

Operating Weight:

Not specified, but typically in the 3000-4000 kg range, depending on configuration.

🛡️ Safety Features

Ratings

Rollover Protection:

ROPS (Roll-Over Protective Structure) would be standard or optional, with specific seatbelt requirements.

Active Features

Braking System:

Wet disc brakes for durability and performance.

Passive Features

Operator Station:

Operator safety features include guarded PTO shafts, safety interlocks on transmissions, and potentially operator presence controls.

💡 Technology Features

Infotainment

Cabin Features:

Basic cabin amenities would include a radio/cassette player in some configurations, and functional HVAC (Heating, Ventilation, and Air Conditioning) if equipped.

Driver Assistance

Instrumentation:

Features a comprehensive dashboard with gauges for engine RPM, coolant temperature, fuel level, oil pressure, and warning lights for critical systems.

Connectivity

Pto Controls:

Includes controls for Power Take-Off (PTO) engagement, typically 540/1000 RPM PTO options.

🔧 Maintenance

Service Intervals

Engine Oil Filter:

Typically 250 hours for engine oil and filter changes, but consult specific tractor data.

Transmission Hydraulic Fluid:

Intervals vary but generally around 1000-1200 hours for transmission and hydraulic fluid changes, along with filter replacements.

Fluid Specifications

Engine Oil:

API CG-4 or CH-4 rated diesel engine oil, viscosity typically 15W-40, but consult manual for specific ambient temperature recommendations.

Transmission Hydraulic Fluid:

Ford/New Holland M2C134-D or equivalent, crucial for proper operation of the transmission, hydraulics, and wet brakes.

Coolant:

Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water.

Known Issues

Common Wear Items:

Clutch wear, hydraulic pump wear, potential for electrical connector corrosion, PTO clutch pack wear, and common diesel engine component wear.

Troubleshooting Focus:

The manual is invaluable for diagnosing issues like loss of hydraulic power, transmission slippage, starting problems, and overheating.

📚 Vehicle History

Brand Heritage

Manufacturer:

Ford was a pioneer in agricultural machinery, with its tractor division eventually becoming part of New Holland.

Model Evolution

Series:

The 6640 is part of the Ford New Holland Genesis series, representing a significant evolution in tractor design and technology from its predecessors.

Production

Production Years:

The Genesis series, including the 6640, was produced from the early to mid-1990s.

🏆 Awards & Recognition

Recognitions

Industry Standing:

Ford and New Holland tractors have a long-standing reputation for reliability and durability in the agricultural sector.