Vehicle Segment:
Compact to Mid-size Pickup Truck
Target Audience:
Owners seeking to perform DIY maintenance and repairs, Independent Repair Shops, Enthusiasts
Key Competitors:
Toyota Hilux, Mitsubishi Triton, Nissan Navara, Mazda BT-50 (during its generation)
Vehicle Strengths:
Rugged construction, reliable powertrains, good off-road capability (depending on configuration)
Primary Coverage:
Mechanical, Electrical, Body, and Maintenance Procedures
Secondary Coverage:
Diagnostic Procedures, Troubleshooting Guides, Specifications
Estimated Pages:
Thousands (exact count varies by specific edition, but comprehensive manuals for this era are extensive)
Type:
Factory Service Manual / Repair Manual
Format:
Digital (likely PDF)
Powertrain:
Engine, Fuel System, Cooling System, Exhaust System, Transmission, Drivetrain (Front & Rear Axles, Driveshafts)
Chassis:
Suspension (Front & Rear), Steering System, Brake System, Wheels & Tires
Electrical:
Battery, Charging System, Starting System, Lighting System, Ignition System, Instrumentation, Audio System, Body Electronics, Powertrain Control Module (PCM) Wiring
Body:
Body Panels, Doors, Windows, Locks, Seats, Interior Trim, Exterior Trim, Bumpers, Paint & Corrosion Protection
Maintenance:
Oil Change Intervals, Filter Replacement, Fluid Checks & Changes, Belt Inspection & Replacement, Spark Plug Service, Brake Pad/Shoe Replacement, Tire Rotation
Repair:
Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake Caliper/Rotor Replacement, Steering Rack Replacement, Electrical Component Diagnosis & Replacement, Body Panel Repair
Diagnostics:
OBD-II Code Interpretation, Symptom-Based Troubleshooting, Component Testing Procedures, Wiring Diagram Analysis
Depth:
Comprehensive. Covers routine maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and specifications.
Engine Codes:
WL-AT (2.5L Diesel), WE-AT (2.5L Diesel - Turbocharged), G6 (2.6L Petrol)
Displacement Diesel:
2.5 Liters (2498 cc)
Displacement Petrol:
2.6 Liters (2606 cc)
Horsepower 2 5L Diesel:
Approx. 80-105 HP (varies by turbo/non-turbo and specific tuning)
Torque 2 5L Diesel:
Approx. 180-240 Nm (varies by turbo/non-turbo and specific tuning)
Horsepower 2 6L Petrol:
Approx. 118 HP @ 4600 RPM
Torque 2 6L Petrol:
Approx. 208 Nm @ 3200 RPM
Diesel Injection:
Indirect Injection (IDI) or Common Rail Direct Injection (CRDI) depending on specific engine variant and year
Petrol Injection:
Multi-point Fuel Injection (MPI)
ECU Type:
PCM (Powertrain Control Module) / ECU (Engine Control Unit) - Specific brand and model will vary
Type Diesel:
5-Speed Manual Transmission
Type Diesel Auto:
4-Speed Automatic Transmission
Type Petrol:
5-Speed Manual Transmission
Type Petrol Auto:
4-Speed Automatic Transmission
Drivetrain Options:
2WD (RWD), 4WD (Part-Time 4x4 with Transfer Case)
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 (Consult manual for exact specification, e.g., Ford specification number)
Automatic Transmission Fluid:
Mercon V or equivalent (Consult manual for exact specification)
Body Styles:
Single Cab, Freestyle Cab (Extended Cab), Double Cab (Crew Cab)
Wheelbase Options:
Various, depending on cab and tray configuration (e.g., 3000mm, 3160mm)
Ground Clearance:
Typically around 200-220mm (varies by model and configuration)
Curb Weight:
Approx. 1700-1900 kg (varies significantly by configuration)
Gross Vehicle Weight Rating Gvw:
Approx. 2700-3000 kg
Payload Capacity:
Approx. 800-1100 kg (varies by configuration)
Ancap Rating:
Varies by year and specific test, often 3 or 4 stars for models from this era.
Braking System:
Front: Ventilated Disc Brakes; Rear: Drum Brakes (some later models may have rear discs). ABS optional or standard depending on trim.
Traction Control:
Optional on higher trims or later models.
Airbags:
Driver and Passenger Airbags (standard on most, optional on base models)
Seatbelts:
3-point ELR seatbelts with pre-tensioners (front)
Audio System:
Basic AM/FM Radio, CD Player, often with auxiliary input. Higher trims may have upgraded speakers.
Cruise Control:
Available on higher trim levels.
Parking Sensors:
Rarely equipped on this generation, usually an aftermarket addition.
Bluetooth:
Limited or unavailable on base models, may be present on higher trims or via aftermarket integration.
Oil Change Interval:
Every 5,000 - 10,000 km or 6 months (whichever comes first), depending on driving conditions and oil type. Diesel engines may have slightly different intervals.
Air Filter Replacement:
Every 20,000 - 40,000 km or as needed based on inspection.
Fuel Filter Replacement Diesel:
Every 40,000 - 60,000 km (critical for diesel longevity).
Engine Oil Specification:
API CI-4 or CH-4 for Diesel (e.g., 15W-40); API SG or SH for Petrol (e.g., 10W-30 or 10W-40). Consult manual for exact Ford specification and viscosity.
Engine Oil Capacity:
Approx. 5.5 - 6.5 Liters (depending on engine variant)
Coolant Specification:
Ethylene Glycol based coolant, meeting Ford specification (e.g., WSS-M97B44-D or equivalent for long-life coolant)
Diesel Glow Plugs:
Glow plug failure can lead to hard starting, especially in cold weather.
Turbocharger Wear:
Early turbocharger failures can occur if not maintained or if oil changes are neglected.
Clutch Wear:
Manual transmission clutch wear can be accelerated by heavy towing or off-road use.
Suspension Bushings:
Wear on suspension bushings can lead to knocking noises and poor handling over time.
Automatic Transmission Shifts:
Hesitation or harsh shifts in older automatic transmissions can indicate low fluid or internal wear.
Ford Truck Legacy:
Ford has a long and storied history in pickup trucks, dating back to the Model T Runabout.
Ranger Lineage:
The Ranger is a global nameplate that has seen numerous iterations and regional variations. The PJ/PK generation represents a significant step in its development for many markets.
Production Years Pj Pk:
PJ: 2006-2009; PK: 2009-2011 (Approximate, varies by region)
Manufacturing Locations:
Primarily manufactured in Thailand for many global markets.
Segment Popularity:
The Ford Ranger has historically been a strong seller in many global markets, known for its durability and value.
Reliability Reputation:
Generally considered reliable, especially diesel variants, provided regular maintenance is performed.
Emissions Standards:
Meets regional emissions standards applicable at the time of manufacture. Manual will detail specific testing procedures.
