🏷️ Basic Information

Make:

Ford

Model:

Ranger

Model Years Covered:

2003, 2004, 2005, 2006

👋 Introduction

Market Niche:

Essential resource for Ford Ranger owners and independent repair shops seeking comprehensive OEM information.

Competitor Manuals:

Surpasses aftermarket Haynes/Chilton manuals in detail, accuracy, and completeness, mirroring dealer-level documentation.

Feature 1:

OEM authorized content providing factory-accurate procedures.

Feature 2:

Massive page count ensures coverage of every conceivable repair and maintenance task.

Feature 3:

Searchable PDF format allows for rapid information retrieval, saving time and effort.

Feature 4:

Detailed diagrams and illustrations enhance understanding of complex procedures.

Feature 5:

Indexed and organized structure facilitates easy navigation.

📋 Manual Details

Coverage Type:

Comprehensive Service, Repair, and Shop Procedures

Page Count:

3000+

Manual Type:

Factory OEM Service/Repair/Shop Manual

Language:

English

File Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Engine assembly, disassembly, rebuilding, timing, lubrication, cooling, fuel delivery, emission controls, turbocharging (if applicable)

Engine Electrical:

Ignition system, starting system, charging system, engine sensors, actuators, ECU diagnostics and repair

Transmission Manual:

Manual transmission removal, disassembly, inspection, repair, and reassembly

Transmission Automatic:

Automatic transmission removal, disassembly, inspection, repair, and reassembly, torque converter service, valve body diagnostics

Drivetrain:

Driveshafts, U-joints, differentials, axles, hubs, CV joints, four-wheel drive system operation and service

Suspension:

Front and rear suspension component diagnosis, replacement (shocks, struts, springs, control arms, ball joints, bushings), alignment specifications

Steering:

Steering column, steering gear/rack and pinion, power steering system (pump, hoses, fluid), steering linkage diagnosis and repair

Brakes:

Brake system diagnosis, pad and rotor replacement, caliper service, drum brake adjustment, hydraulic system bleeding, ABS system diagnostics and repair

Exhaust:

Exhaust system components, catalytic converter, mufflers, pipes, hangers, emissions control components related to exhaust

Fuel System:

Fuel pump, fuel filter, fuel injectors, fuel tank, fuel lines, pressure testing, evaporative emission control (EVAP) system

Cooling System:

Radiator, water pump, thermostat, hoses, coolant types and capacities, pressure testing, heater core service

Electrical Body:

Lighting systems (headlights, taillights, interior lights), power windows, power locks, mirrors, horn, wipers, interior electronics

Climate Control:

HVAC system diagnosis, refrigerant handling, blower motor, A/C compressor, evaporator, condenser, heater core replacement, cabin air filter

Body Chassis:

Frame inspection and repair, body panel removal and installation, door, hood, tailgate servicing, glass replacement

Wiring Diagrams:

Complete electrical wiring diagrams for all vehicle systems

Routine Maintenance:

Oil and filter changes, air filter replacement, spark plug replacement, fluid level checks and top-offs, tire rotation, battery maintenance

Scheduled Maintenance:

Detailed service intervals for all maintenance tasks

Diagnostic Procedures:

Step-by-step diagnostic routines for all major systems, including OBD-II codes and troubleshooting

Repair Procedures:

Detailed, step-by-step repair instructions for virtually every component on the vehicle

Rebuilding Procedures:

Instructions for rebuilding major components like engines and transmissions

Troubleshooting Guides:

Specific troubleshooting flowcharts and explanations for common and uncommon problems

Torque Specifications:

Precise torque values for all fasteners and critical components

Fluid Capacities:

Accurate fluid capacities for all vehicle systems (engine oil, coolant, transmission fluid, brake fluid, power steering fluid, differential fluid)

Installation Procedures:

Instructions for installing aftermarket or replacement parts

Depth Level:

Expert-level (OEM specification), suitable for professional technicians and advanced DIY enthusiasts

📊 Manual Specifications

File Type:

PDF (Printable, Searchable, Indexed)

Searchability:

Full text search capability

Indexation:

Neatly indexed and organized

Zoomability:

Zoomable for detailed viewing

Binding Type:

Digital (PDF download)

Paper Type:

N/A (Digital format)

Operating Systems:

All versions of Windows & Mac

Software Requirements:

Adobe PDF Reader & WinZip

⚙️ Engine Specifications

Engine Options:

Likely includes 2.3L I4, 3.0L V6, and 4.0L V6 variants. Specific details will vary by trim and market.

Horsepower Range:

Expect ranges from approximately 143 hp (2.3L) to 207 hp (4.0L OHV V6) depending on engine and year.

Torque Range:

Expect ranges from approximately 153 lb-ft (2.3L) to 238 lb-ft (4.0L OHV V6) depending on engine and year.

Fuel Delivery:

Electronic Fuel Injection (EFI)

Common Engine Codes:

e.g., 2.3L: DOHC (Duratec), OHV (Lima); 3.0L: Vulcan V6; 4.0L: OHV (Cologne), SOHC (Explorer)

🔧 Transmission

Standard Transmission:

Typically a 5-speed manual transmission (e.g., M5OD-R1)

Optional Transmission:

Likely includes 4-speed automatic (e.g., 4R55E, 5R55E) and potentially a 5-speed automatic for later models/certain engines.

Drivetrain Options:

Rear-wheel drive (RWD) and selectable four-wheel drive (4WD) with manual or electronic transfer case engagement.

📐 Dimensions

Body Styles:

Regular Cab, SuperCab (extended cab)

Bed Lengths:

Standard Bed (approx. 72.1 inches), Long Bed (approx. 84.1 inches)

Curb Weight Range:

Typically ranges from 3,300 lbs to 4,200 lbs depending on configuration (engine, cab, drivetrain).

🛡️ Safety Features

NHTSA Ratings:

Ratings vary by model year and specific test. Generally, expect moderate to good ratings for frontal impact, side impact performance can vary. Consult specific year reports for details.

Active Safety Features:

Anti-lock Braking System (ABS) likely standard on most models, particularly for rear-wheel ABS or 4-wheel ABS.

Passive Safety Features:

Dual front airbags are standard. Side airbags and advanced restraint systems were less common in this generation but may be available on higher trims.

💡 Technology Features

Infotainment Features:

Basic AM/FM radio, CD player, and possibly an auxiliary input jack. Higher trims might offer cassette players or premium audio systems. Navigation was not common.

Driver Assistance Features:

Limited to ABS. Advanced driver-assistance systems (ADAS) were not available on this generation of Ranger.

Connectivity Features:

Minimal. Primarily focused on audio system connectivity, not advanced smartphone integration.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000 miles or 6 months, using the recommended oil viscosity. Specific recommendations for synthetic oil may extend this.

Transmission Fluid Change:

Automatic transmission fluid typically recommended around 50,000-100,000 miles, depending on driving conditions and fluid type. Manual transmissions often have longer intervals or 'lifetime' fluid, though periodic checks are advised.

Coolant Change Interval:

Initial change often at 50,000-60,000 miles or 5 years, followed by subsequent changes at similar intervals, using specified coolant type.

Engine Oil Spec:

Likely SAE 5W-20 or 5W-30 for the 2.3L and 4.0L SOHC engines, and possibly 5W-30 or 10W-30 for others. API certified oil is required. Specifics provided in manual.

Transmission Fluid Auto:

Mercon V or equivalent is typically specified for automatic transmissions. Manual transmissions use GL-4 or GL-5 gear oil.

Coolant Spec:

Ford Premium Engine Coolant (Gold Color) or equivalent G-12/OAT coolant compatible with Ford specifications.

Brake Fluid Spec:

DOT 3 or DOT 4 motor vehicle brake fluid.

Common Wear Items:

Ball joints, tie rod ends, wheel bearings, brake components, exhaust system rust, heater core leaks, and transmission issues (especially with higher mileage automatics).

Engine Specific Notes:

The 4.0L OHV V6 is known for potential timing chain guide wear, while the 4.0L SOHC can experience timing chain tensioner and guide issues. The 2.3L Duratec is generally robust but can have ignition coil and sensor issues.

📚 Vehicle History

Ford Truck Legacy:

The Ford Ranger has a long history as a capable and reliable compact pickup truck, known for its durability and versatility.

Third Generation Ranger:

This manual covers the third generation of the North American Ford Ranger, which underwent a significant facelift and updates for the 2001 model year and continued through 2012, with this specific manual focusing on the 2003-2006 iteration.

Manufacturing Locations:

Primarily produced in North America at facilities like the Twin Cities Assembly Plant in St. Paul, Minnesota, and the Edison Assembly Plant in Edison, New Jersey.

🏆 Awards & Recognition

Industry Accolades:

While specific awards for the 2003-2006 models might be limited, the Ford Ranger as a platform historically received praise for its value, capability, and durability in the compact truck segment.