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1996 Ford Taurus Transmission and Drivetrain Automatic

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The 1996 Ford Taurus is a full-size sedan that marked a significant redesign for Ford's flagship model. This generation, produced from 1995 to 1999, introduced a distinctive, aerodynamic styling and...
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1996 Ford Taurus Transmission and Drivetrain Automatic1996 Ford Taurus Transmission and Drivetrain Automatic1996 Ford Taurus Transmission and Drivetrain Automatic1996 Ford Taurus Transmission and Drivetrain Automatic
The 1996 Ford Taurus is a full-size sedan that marked a significant redesign for Ford's flagship model. This generation, produced from 1995 to 1999, introduced a distinctive, aerodynamic styling and was engineered to compete with a range of domestic and import rivals. Featuring a focus on updated engineering and a comfortable driving experience, the Taurus offered a choice of V6 engines and a standard 4-speed automatic transaxle. Its interior provided ample space for passengers, and standard safety features included driver and passenger airbags and anti-lock brakes. This manual provides detailed technical guidance focused on the automatic transaxle systems of the 1996 Ford Taurus. It covers essential procedures such as the removal and installation of the automatic transaxle, including the torque converter and related drivetrain components. The manual also details fluid service, maintenance, and troubleshooting for common issues like slipping or harsh shifting. Additionally, it includes information on the electronic control systems, hydraulic operation, and diagnostic trouble codes related to the transaxle, making it an invaluable resource for owners and technicians.
🏷️ Basic Information
Identification
Make:
Ford
Model:
Taurus
Year:
1996
Chassis Code:
Fourth Generation (1996-1999)
Market Segment:
Full-size Sedan
👋 Introduction
Market Position
Positioning:
The 1996 Ford Taurus represented Ford's significant redesign of its flagship sedan, aiming to compete in the burgeoning mid-size/full-size segment with a focus on updated styling and engineering.
Competitive Analysis
Competitors:
Chevrolet Lumina, Pontiac Grand Prix, Buick Regal, Chrysler Concorde, Dodge Intrepid, Toyota Camry, Honda Accord.
Key Features
Design Evolution:
The 1996 model year saw a major platform change and radical 'oval' styling, a departure from previous generations.
Transmission Significance:
The automatic transaxle was a critical component for the driving experience and fuel efficiency of the Taurus.
📋 Manual Details
Coverage Areas
Primary Focus:
Automatic Transaxle Removal and Installation
Scope:
Specific to the automatic transmission/transaxle systems of the 1996 Ford Taurus.
Page Count
Estimated Pages:
Variable (PDF content length, typically 50-150 pages for specific subsystem manuals)
Manual Type
Type:
Service Manual / Repair Manual (Chapter/Section Focus)
Language
Language:
English
Format
Format:
PDF loaded onto CD-ROM
📖 Manual Coverage
Systems Covered
Transmission Components:
Torque converter, transmission case, valve body, gear sets, clutch packs, planetary gear sets, output shafts, internal solenoids, sensors (e.g., speed sensors, input/output shaft sensors).
Drivetrain Components:
Axles, CV joints, drive shafts, differential (integrated within transaxle).
Hydraulic System:
Transmission fluid passages, pump, cooler lines, pressure checks.
Electronic Control:
Transmission Control Module (TCM) interface, sensor inputs, solenoid outputs, diagnostic trouble codes (DTCs) related to transmission operation.
Procedures Included
Removal Procedures:
Detailed step-by-step instructions for removing the automatic transaxle from the vehicle, including subframe removal, drive axle disconnection, starter motor removal, and transmission mount unfastening.
Installation Procedures:
Reverse of removal process, including proper alignment, torque specifications for fasteners, and fluid filling.
Fluid Service:
Procedures for checking transmission fluid level, changing transmission fluid, and replacing the transmission filter.
Troubleshooting:
Diagnostic flowcharts and common fault identification for transmission performance issues (e.g., slipping, harsh shifts, no engagement).
Technical Depth
Depth:
Intermediate to Advanced; focuses on the physical removal and reinstallation of the transaxle, with implied knowledge of related systems for successful completion.
Diagnostic Focus:
Covers common diagnostic trouble codes and symptoms related to the transaxle.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution, searchable PDF with vector graphics for diagrams.
Printable:
Yes, designed for printing individual pages or sections.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
3.0L Vulcan OHV V6, 3.0L Duratec DOHC V6 (introduced later in the generation).
Engine For This Manual:
Likely applies to both engine variants as the transaxle is largely shared, though torque handling might differ slightly.
Performance
Vulcan V6 Hp:
Approximately 145-150 hp (varies by specific tune)
Vulcan V6 Torque:
Approximately 170-175 lb-ft
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic Transaxle (AX4N)
Optional
Optional Transmissions:
None commonly associated with this year/model for automatic, manual transmissions were less common or phased out for sedans.
Features
Gear Ratios:
Typical ratios for a 4-speed automatic of the era, specific ratios would be detailed in a full service manual.
Transmission Fluid Type:
Mercon V (or equivalent Mercon specification, check owner's manual for definitive spec for this year).
Transmission Fluid Capacity:
Approximately 10.5 quarts (9.9 liters) for a complete refill (check specific model documentation).
📐 Dimensions
Exterior
Length:
Approx. 199.7 inches
Width:
Approx. 73.0 inches
Height:
Approx. 55.7 inches
Weights
Curb Weight:
Approx. 3,300 - 3,500 lbs (varies by engine/trim)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Acceptable (IIHS rated for later models, earlier '96 models might vary)
NHTSA Front Impact Passenger:
Acceptable (IIHS rated for later models, earlier '96 models might vary)
Active Features
ABS:
Standard on most models
Passive Features
Airbags:
Driver and Passenger airbags standard.
Seatbelts:
Front and rear seat belts, with shoulder belts for front passengers.
💡 Technology Features
Infotainment
Radio Options:
AM/FM stereo with cassette and optional CD player.
Driver Assistance
Cruise Control:
Standard on most trims.
Traction Control:
Optional on some models, particularly with the Duratec engine.
Connectivity
Phone Integration:
N/A (No factory integrated systems for this era).
🔧 Maintenance
Service Intervals
Transmission Fluid Change:
Recommended every 30,000 - 60,000 miles, depending on driving conditions. Check owner's manual for specific intervals.
Transmission Filter Replacement:
Typically replaced concurrently with fluid change.
Fluid Specifications
Transmission Fluid Specification:
MERCON V automatic transmission fluid. Equivalent is acceptable if meeting MERCON V standards.
Transmission Fluid Color:
Red
Known Issues
Transmission Slipping:
Common with age and mileage, often related to worn clutch packs or low/degraded fluid.
Harsh Shifting:
Can be due to valve body issues, worn solenoids, or internal transmission problems.
Leaks:
Common points of leakage include transmission pan gasket, cooler lines, and axle seals.
Torque Converter Shudder:
Can occur as the torque converter clutch wears.
📚 Vehicle History
Brand Heritage
Ford Sedan Legacy:
Ford has a long history of producing popular sedans, with the Taurus being its flagship for many years.
Model Evolution
Generation Change:
The 1996 model year marked a significant redesign from the previous JN10 platform to the FN10 platform (DEW98 for specific variants) with a distinctive 'New Edge' styling direction.
Production
Manufacturing Locations:
Atlanta, Georgia; Chicago, Illinois; Kansas City, Missouri; Wayne, Michigan (USA).
Production Years:
1995-1999 (for the fourth generation).
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Taurus was a frequent recipient of Car and Driver's 10Best lists in earlier generations, though the '96 redesign was met with mixed reviews and it did not make the 10Best list in its debut year.
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