Engine Mechanical:
Engine assembly, disassembly, internal components, timing, valve train, lubrication
Engine Control System:
ECM, PCM, sensors, actuators, diagnostic trouble codes (DTCs), fuel injection system
Fuel System:
Fuel pump, injectors, lines, pressure, evaporative emissions control (EVAP)
Emission Control:
Catalytic converter, oxygen sensors, EGR system, PCV system
Cooling System:
Radiator, water pump, thermostat, hoses, fan, coolant specifications
Lubrication System:
Oil pump, oil filter, oil pan, oil specifications, oil change intervals
Ignition Starting Charging:
Spark plugs, coils, battery, alternator, starter motor, ignition timing
Automatic Transmission:
Transmission diagnosis, overhaul, fluid service, electronic controls, shift solenoids
Manual Transmission:
Clutch, gearbox, linkage, fluid specifications (if applicable - manual Windstars were rare)
Drivetrain:
Axles, CV joints, drive shafts, differential (front-wheel drive)
Suspension:
Front and rear suspension components, struts, springs, control arms, alignment specifications
Steering:
Steering column, power steering system, rack and pinion, fluid specifications
Brakes:
Front and rear brake systems, hydraulic lines, calipers, rotors, pads, parking brake, ABS system
Wheels And Tires:
Tire pressure, rotation, sizing, wheel specifications, lug nut torque
Heating Ventilation Air Conditioning:
AC system, refrigerant, compressor, climate control, blower motor, cabin filter
Restraint Systems:
Airbags (SRS), seat belts, pre-tensioners, system diagnosis
Body Exterior:
Doors, hood, tailgate, bumpers, trim, glass, mirrors, paint
Body Interior:
Seating, upholstery, dashboard, trim panels, carpets, sound insulation
Electrical System:
12V battery, charging system, lighting, fuses, relays, wiring harnesses
Multiplex Communication:
CAN communication, data bus systems, network diagnosis
Instrumentation And Controls:
Instrument cluster, gauges, warning lights, switches, cruise control system
Wipers And Washers:
Wiper motor, blades, washer pump, fluid reservoir
Door Locks And Security:
Power locks, remote entry, alarm system, engine immobilizer
Audio Visual System:
Radio, speakers, antenna, wiring
Horn:
Horn operation, wiring
Maintenance Procedures:
Routine maintenance, fluid checks, filter replacements, lubrication
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnosis, DTC interpretation
Repair Procedures:
Component removal, installation, adjustment, and overhaul
Rebuilding Procedures:
Detailed steps for rebuilding engines, transmissions, and other major components
Specifications And Tolerances:
Torque values, clearances, measurements, fluid capacities, and performance data
Wiring Schematics:
Complete electrical system diagrams, component locations, and wire routing
Technical Depth:
Factory-level detail for professional technicians and advanced DIYers
Detail Level:
Step-by-step instructions, detailed diagrams, and illustrations
Oil Change Interval Miles:
Every 5,000 - 7,500 miles or 6-12 months (refer to manual for specific conditions)
Engine Air Filter Replacement:
Every 30,000 miles or as needed based on inspection
Cabin Air Filter Replacement:
Every 15,000 - 30,000 miles or annually
Transmission Fluid Change Miles:
Every 60,000 - 100,000 miles (refer to manual for severity of use)
Spark Plug Replacement:
Typically every 100,000 miles for platinum-tipped plugs
Engine Oil Specification:
SAE 5W-30, API Service SG, SH, SJ or ILSAC GF-2 certified
Engine Coolant Specification:
Ford Premium Engine Coolant (Green) or equivalent meeting Ford specification WSS-M97B51-A1
Brake Fluid Specification:
DOT 3
Power Steering Fluid Specification:
Mercon Power Steering Fluid or equivalent meeting Ford specification WSS-M2C204-A
Common Issues Engine:
Intake manifold gasket leaks, spark plug blow-out (early models), oil filter housing leaks
Common Issues Transmission:
Transmission solenoid failure, torque converter shudder, internal seal leaks
Common Issues Suspension:
Worn front control arm bushings, premature strut wear
Common Issues Electrical:
Window regulator failures, door lock actuator issues, intermittent interior lighting
Common Issues HVAC:
Blend door actuator failure, evaporator core leaks, AC compressor clutch failure