Target Audience:
DIY enthusiasts, independent repair shops, Ford Windstar/Freestar owners seeking to perform their own maintenance and repairs.
Value Proposition:
Cost savings through self-maintenance, empowerment for vehicle owners, comprehensive coverage beyond basic owner's manuals.
Ease Of Use:
Easy-to-follow step-by-step instructions and accompanying pictures enhance user comprehension.
Accessibility:
Downloadable to multiple devices (PC, Mac, tablet, smartphone) for convenient access.
Longevity:
Permanent ownership of the downloaded manual.
Model Years Covered:
1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007
Model Variants Covered:
All Windstar and Freestar models, including all engines, trim levels, and transmission types
Estimated Page Count:
Extensive (specific count not provided, but indicative of a complete workshop manual)
Manual Type:
Workshop Service Repair Manual
Format:
Downloadable Digital Format (PDF)
Engine Systems:
Engine mechanical, cooling system, lubrication system, fuel system, ignition system, exhaust system, emissions control, engine performance diagnostics, engine management (ECU/PCM)
Transmission Drivetrain:
Automatic transmission (AX4N, 4F50N), driveline components, axles, CV joints, propeller shaft, differential
Brake System:
Front and rear brakes (disc/drum configurations), ABS system, parking brake, hydraulic components
Steering Suspension:
Power steering system, steering column, suspension components (struts, shocks, control arms, bushings), wheel alignment specifications
Electrical Systems:
Battery, charging system (alternator), starting system, lighting systems (headlights, taillights, interior), instrument cluster, power distribution, fuses, relays, wiring diagrams
HVAC:
Heating, ventilation, and air conditioning (HVAC) system diagnosis and repair
Body Exterior Interior:
Body panels, doors, hood, tailgate, bumpers, interior trim, seats, glass, mirrors
Maintenance:
Routine maintenance checks, fluid changes (oil, coolant, transmission fluid, brake fluid), filter replacements, spark plug replacement, belt inspection/replacement
Troubleshooting:
Diagnostic procedures for common issues, fault code interpretation, symptom-based troubleshooting guides
Repair Overhaul:
Step-by-step repair instructions for major components, including engine overhaul, transmission repair, brake system service, suspension component replacement
Diagnostic Tools:
Information on using diagnostic tools, scan tools, and test equipment for accurate diagnosis
Depth Of Coverage:
Comprehensive (A-Z), covering basic maintenance to complex overhauls and diagnostics.
File Type:
PDF (Portable Document Format)
Print Capability:
Printable (individual pages, chapters, or entire manual)
Binding Type:
Not applicable (digital download)
Paper Type:
Not applicable (digital download)
Required Software:
Adobe Reader (or compatible PDF viewer)
Windstar 3.0L V6:
3.0L Vulcan V6 (OHV, 12 valves), ~150 HP, ~175 lb-ft torque. Common in early Windstar models.
Windstar 3.8L V6:
3.8L Essex V6 (OHV, 12 valves), ~200-205 HP, ~225-230 lb-ft torque. Standard on later Windstar models.
Freestar 3.9L V6:
3.9L Ford Cologne V6 (SOHC, 12 valves), ~193 HP, ~233 lb-ft torque. Standard on early Freestar models.
Freestar 4.2L V6:
4.2L Essex V6 (OHV, 12 valves), ~203 HP, ~245 lb-ft torque. Optional on Freestar.
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Gross Vehicle Weight Rating Gvwr:
Varies by model and configuration, typically between 5,500 - 6,200 lbs
Curb Weight:
Varies by configuration, typically between 4,000 - 4,500 lbs
NHTSA Ratings Windstar:
Mixed, with some concerns in earlier models, especially regarding rollover. Later models and Freestar improved.
ABS:
Anti-lock Braking System (ABS) available/standard depending on year and trim
Airbags:
Front airbags standard. Side airbags available on some later models.
Seatbelts:
Three-point seatbelts for all seating positions, including pretensioners.
Engine Oil Change:
Typically 5,000-7,500 miles or 6 months, whichever comes first, depending on driving conditions (refer to manual for specific recommendations).
Transmission Fluid Change:
Generally every 30,000-60,000 miles, or as per severe service recommendations (consult manual).
Coolant Flush:
Every 50,000-100,000 miles or 3-5 years, depending on coolant type.
Spark Plugs:
Varies by plug type; typically 60,000-100,000 miles for platinum/iridium plugs.
Engine Oil Type:
SAE 5W-30 (preferred) or SAE 5W-20 for some applications (check owner's manual for exact specification).
Coolant Type:
Ford Premium Engine Coolant (Green) or compatible HOAT coolant.
Windstar Transmission Issues:
Concerns regarding internal wear and failure of the AX4N transmission in some early models. Fluid changes and proper cooling are critical.
Windstar Rear Suspension:
Potential for sagging rear suspension; shock absorber and spring replacement may be needed.
Windstar Power Sliding Door:
Malfunctions in the power sliding door mechanism can occur.
Engine Misfires:
Common on 3.0L Vulcan and 3.8L Essex engines due to coil pack, spark plug, or vacuum leak issues.
Ford Minivan History:
Ford's entry into the minivan segment, replacing the Aerostar.
Windstar Timeline:
Introduced for the 1995 model year, significant updates in 1999. Replaced by the Freestar for 2004.
Freestar Introduction:
Launched for the 2004 model year as the successor to the Windstar, featuring a revised platform and styling. Discontinued after the 2007 model year.
Manufacturing Plant:
Oakville Assembly Plant, Ontario, Canada
