Target Audience:
DIY enthusiasts, independent repair shops, professional mechanics
Value Proposition:
Comprehensive, lifetime access, no hidden costs, professionally equivalent information
Content Highlights:
Hundreds of pages, detailed photos & diagrams, step-by-step instructions, troubleshooting guides
Scope:
Complete Factory Service Repair Workshop Manual
Content Type:
Repair, service, maintenance, diagnostics, troubleshooting
Estimated Pages:
Hundreds (precise number not specified but described as extensive)
Type:
Service Repair Workshop Manual
Language:
English (implied by product description)
File Format:
PDF Download
Accessibility:
Downloadable to computer, tablet, or smartphone
Usage Rights:
Lifetime use on multiple devices, no expiry dates, no renewal fees
Powertrain:
Engine, Fuel System, Ignition System, Cooling System, Exhaust System, Clutch, Transmission, Drivetrain
Chassis:
Suspension (Front & Rear), Steering System, Braking System (Front & Rear), Wheels & Tires
Electrical:
Battery, Charging System, Starting System, Lighting System, Ignition System Components, Instrumentation, Wiper & Washer System, Horn, Fuses & Relays
Body:
Body Panels, Doors, Hood, Trunk, Bumpers, Interior Trim, Glass, Seats
Maintenance:
Routine servicing, oil changes, filter replacements, lubrication, tune-ups
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides
Repair:
Step-by-step instructions for component removal, installation, and overhaul
Diagnostics:
Detailed diagnostic charts and procedures for electrical and mechanical systems
Electrical Diagnostics:
Wiring diagrams, troubleshooting flowcharts for starting, charging, lighting, and accessory systems.
Engine Rebuild:
Detailed procedures for engine disassembly, inspection, repair, and reassembly including piston ring replacement, bearing service, cylinder head work.
Brake System Service:
Disc and drum brake inspection, pad/shoe replacement, caliper/wheel cylinder overhauls, bleeding procedures.
Suspension And Steering Adjustment:
Alignment procedures, component replacement (ball joints, tie rods, control arms), power steering system service (if applicable).
Level:
Professional Mechanic & Technician Grade
Detail Level:
Highly detailed, step-by-step instructions, exploded diagrams, detailed photos
Engine Type:
Inline 4-Cylinder, Overhead Camshaft (OHC)
Displacement:
1.5 Liters (1481 cc) and 1.6 Liters (1608 cc) for later models
Horsepower:
Approximately 75-90 HP (depending on variant and year)
Torque:
Approximately 115-125 Nm (depending on variant and year)
Fuel Delivery:
Carbureted (e.g., Weber, Solex)
Ignition Type:
Distributor-based ignition system
Cooling Type:
Water-cooled, thermostatically controlled
Engine Code 1.5:
Various, often derived from Fiat engine codes
Engine Code 1.6:
Various, often derived from Fiat engine codes
Timing Belt Chain:
Timing chain (typically), requiring periodic inspection for stretch and tensioner wear.
Transmission Type:
4-Speed Manual
Transmission Type Optional:
5-Speed Manual (introduced on later models or variants)
Clutch Type:
Single dry plate, hydraulically operated (typical)
Gearbox Oil Type:
GL-4 Hypoid gear oil (e.g., SAE 80W-90, consult manual for specific FSO/Fiat recommendations)
Crash Test Era:
Pre-modern crash safety standards; manual would detail structural integrity and passive safety features of its era.
Braking System:
Front Disc Brakes, Rear Drum Brakes (standard)
Parking Brake:
Mechanical, rear drum brake actuation
Seat Belts:
Provision for seat belts, likely lap belts in front and rear for early models, with three-point belts becoming available.
Steering Column:
Collapsible steering column (designed for impact absorption)
Radio System:
Factory fitted radio (often AM/FM), manual would cover installation and basic troubleshooting.
ABS:
Not typically equipped in early models; later variants may have offered it as an option. Manual would detail if present.
Lighting System:
Standard Halogen headlights, manual covers bulb replacement and circuit diagnostics.
Oil Change Interval:
Typically every 5,000 - 7,500 km (or 6 months), consult manual for exact interval and oil type.
Air Filter Replacement:
Every 10,000 - 15,000 km or as needed based on operating conditions.
Spark Plug Replacement:
Every 20,000 - 30,000 km, depending on plug type and condition.
Engine Oil Type:
API SF or SG, SAE 20W-50 or 10W-40 depending on climate. Manual will specify exact grade and capacity (approx. 4.5 liters).
Coolant Type:
Ethylene Glycol based antifreeze, mixed with distilled water (50/50 ratio recommended).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Common Problems:
Rust and corrosion (especially on wheel arches, sills, and floor pans), carburetor tuning issues, electrical component reliability, clutch wear.
Common Problems Engine:
Oil leaks, worn valve guides, timing chain noise (if applicable).
Common Problems Suspension:
Worn bushings, ball joints, and shock absorbers.
Manufacturer Origin:
Fabryka Samochodów Osobowych (FSO), Poland
Licensing Agreement:
Produced under license from Fiat of Italy starting in 1967
Design Basis:
Based on the Fiat 125, with some FSO-specific modifications and adaptations for local production and conditions.
Production Period:
1967 - 1991
Manufacturing Location:
Warsaw, Poland
Body Styles:
Saloon (4-door), Estate/Station Wagon (5-door), Pickup Truck (FSO Polonez derived)
