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GEM Global Electric Motorcars E825 Series 1999-2010 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: GEM Global Electric Motorcars Model: E825 Series Model Years Covered: 1999-2010 Codes Product Code Identifier: GEM_E825_1999_2010_WSM_PDF 👋 Introduction Market Position Segment: Neighborhood Electric Vehicle (NEV)...
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Taper: Electric Motorcars
Distributeur:
Gem
UGS: 459219
Mots clés: 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 Cars e825 Models E825 Series Electric Motorcars GEM
GEM Global Electric Motorcars E825 Series 1999-2010 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
GEM Global Electric Motorcars
Model:
E825 Series
Model Years Covered:
1999-2010
Codes
Product Code Identifier:
GEM_E825_1999_2010_WSM_PDF
👋 Introduction
Market Position
Segment:
Neighborhood Electric Vehicle (NEV)
Target Audience:
Residential communities, Golf courses, Gated communities, Campuses, Short-distance urban travel
Competitive Analysis
Competitors Era:
Other NEVs of the late 1990s and 2000s, early electric conversions
Key Features
Propulsion:
Fully Electric
Accessibility:
Designed for ease of operation and maintenance
Manual Value Proposition:
Comprehensive, factory-level repair and maintenance information for DIY and professional use.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, and Troubleshooting
Secondary Coverage:
Maintenance, Diagnostics, Electrical Systems, Mechanical Systems, Bodywork
Page Count
Estimated Pages:
Hundreds
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Electric Motor and Drivetrain Components
Electrical System:
Battery Management, Charging System, Motor Controller, Wiring Harnesses, Lighting, Accessories
Chassis And Suspension:
Steering, Suspension Components, Brakes (Mechanical aspects)
Body And Interior:
Body panels, Doors, Seats, Trim
Procedures Included
Preventative Maintenance:
Inspection schedules, Fluid checks (where applicable), Component checks
Troubleshooting:
Diagnostic flowcharts, Common fault identification, Symptom analysis
Repair Procedures:
Component replacement, Assembly and disassembly instructions, Adjustment procedures
Diagnostics:
Wiring diagrams, Component testing procedures, Voltage/Resistance measurements
Technical Depth
Depth:
Comprehensive, covering all repair and servicing aspects for mechanics and technicians
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely searchable text (standard for professional PDF manuals)
Print Quality
Printability:
Printable (single pages or entire manual)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Licensing
Usage Rights:
Lifetime use on unlimited devices
⚙️ Engine Specifications
Primary Engine
Type:
Electric Motor
Power Delivery:
Instant torque from electric motor
Performance
Typical Top Speed:
Governed, often around 20-25 mph (NEV regulations)
Typical Range:
Varies by battery pack, typically 20-40 miles
Fuel System
Energy Source:
Battery Pack (typically lead-acid or early lithium-ion)
Charging System:
On-board charger, standard household outlet charging
Cooling System
Type:
Air cooling (motor), passive or active for battery pack
🔧 Transmission
Standard
Type:
Direct Drive or Single Speed Reduction Gearbox
Optional
Options:
N/A (typically fixed single-speed)
Features
Engagement:
Forward, Neutral, Reverse selector
Fluid Type:
Specific gearbox oil (details in manual)
📐 Dimensions
Exterior
Length:
Compact, typically under 100 inches
Width:
Narrow, designed for pedestrian pathways or tight spaces
Height:
Standard car height
Weights
Curb Weight:
Varies based on battery, typically 800-1200 lbs
Gross Vehicle Weight Rating Gvwr:
Approx. 1500-1700 lbs
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (NEVs often exempt from standard NHTSA testing)
Active Features
Braking System:
Hydraulic drum brakes or disc brakes (front), mechanical parking brake
Passive Features
Restraints:
Seat belts (typically 2-point or 3-point)
Body Structure:
Basic protective cage structure
💡 Technology Features
Infotainment
Features:
Basic; typically AM/FM radio, possibly CD player in some later models.
Driver Assistance
Features:
Limited; primarily basic safety features like lights and signals.
🔧 Maintenance
Service Intervals
Battery Maintenance:
Regular watering (lead-acid), checking terminals, ensuring full charge
Brake Inspection:
Annual or as needed based on mileage/usage
Tire Rotation:
Every 5,000-7,500 miles
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (check manual for exact specification)
Gearbox Oil:
Specific EP (Extreme Pressure) gear oil, capacity and type detailed in manual
Coolant:
N/A for motor, battery pack might have thermal management fluid
Known Issues
Battery Degradation:
Common in older vehicles, especially with lead-acid batteries
Wiring Harness Wear:
Due to age and vibration, can lead to intermittent electrical faults
Charger Failure:
On-board chargers can be a point of failure
Common Repairs
Battery Replacement:
Major maintenance item for these vehicles
Controller Diagnostics:
Motor controller issues can require specialized diagnosis
📚 Vehicle History
Brand Heritage
Manufacturer:
GEM Global Electric Motorcars (later acquired by Polaris)
Model Evolution
E825 Development:
One of GEM's foundational models, establishing their presence in the NEV market.
Production
Production Period:
1999-2010 (covered by this manual)
🏆 Awards & Recognition
Recognitions
Industry Niche:
Pioneering electric vehicle for personal transportation in controlled environments.
Ratings
Consumer Perception:
Known for simplicity and cost-effectiveness as an NEV.
Sale
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