Gilera 125 2 Stroke CX Apache Free Style Crono Freestyle 125cc Service Repair Workshop Manual

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UGS: 105085

Mots clés: 125 2 Stroke 125cc Apache Crono CX Free Style Freestyle Gilera Motorcycle Motorcycles

Variantes de produits

Description

This manual provides comprehensive service and repair information for the Gilera CX 125 and its variants, including the Apache, Freestyle, and Crono models. Produced primarily in the 1980s and early 1990s, these motorcycles are characterized by their aggressive styling, potent 125cc two-stroke engines, and agile handling, making them a distinctive choice for performance-oriented riding. An Italian manufacturer with a rich heritage, engineered these models to compete in the specialist performance 125cc segment, offering a unique blend of sporty aesthetics and dynamic capability. This extensive service repair workshop manual covers all essential aspects of maintaining and repairing your Gilera CX 125. It includes detailed procedures for engine overhaul, transmission systems, chassis components, and electrical systems, supported by in-depth exploded diagrams and step-by-step photographs. Whether you are performing routine maintenance, addressing known issues, or undertaking complex repairs, this manual offers the necessary guidance for owners and technicians to ensure optimal performance and longevity of these iconic motorcycles.

🏷️ Basic Information

Identification

Make:

Gilera

Model:

CX 125 Apache / Freestyle / Crono

Model Variants:

CX, Apache, Freestyle, Crono

Codes

Engine Type:

2-stroke

👋 Introduction

Market Position

Market Position:

Specialist performance 125cc motorcycle, catering to a niche market interested in freestyle riding and sporty aesthetics.

Competitive Analysis

Competitive Analysis:

Competes with other 125cc two-stroke performance motorcycles of its era, offering a distinct styling and handling package.

Key Features

Key Features:

Aggressive styling, potent 2-stroke engine, agile handling, suitable for varied riding styles including freestyle.

Target Audience

Target Audience:

Owners and technicians requiring in-depth repair and maintenance information for Gilera CX, Apache, Freestyle, and Crono 125cc models.

📋 Manual Details

Coverage Areas

Coverage Scope:

Complete factory service, repair, and workshop procedures

Page Count

Page Count:

Hundreds (specific number not provided, but stated as extensive)

Manual Type

Manual Type:

Service Repair Workshop Manual

Language

Language:

English (assumed based on product description context)

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine overhaul, top-end and bottom-end components, lubrication system, cooling system (if applicable), fuel system, ignition system, exhaust system, starting system.

Transmission Systems:

Gearbox overhaul, clutch assembly, gear shift mechanism, final drive.

Chassis Systems:

Frame, suspension (front fork, rear shock absorber), steering system, wheels, tires, braking system (front and rear).

Electrical Systems:

Wiring diagrams, lighting system, ignition coil, battery, charging system (stator, regulator/rectifier), instrumentation.

Bodywork And Trim:

Body panel removal and installation, fairings, seat, fuel tank, fenders.

Procedures Included

Maintenance Procedures:

Regular servicing, oil changes, spark plug replacement, air filter cleaning/replacement, chain lubrication and adjustment, brake pad inspection and replacement, tire pressure checks.

Repair Procedures:

Engine disassembly and reassembly, carburetor tuning and overhaul, suspension fork seal replacement, brake caliper rebuild, electrical component testing and replacement.

Troubleshooting Guides:

Diagnostic procedures for common starting, running, and electrical issues.

Diagnostic Information:

Fault finding trees and symptom-based troubleshooting.

Technical Depth

Technical Depth:

Comprehensive (suitable for professional mechanics and experienced DIY enthusiasts)

Diagrams And Photos:

Detailed exploded diagrams and step-by-step photographs.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

Printable (single pages or entire manual)

Binding Type

Binding Type:

N/A (Digital download)

Paper Type

Paper Type:

N/A (Digital download)

Licensing

Licensing:

Lifetime use, no expiry dates, usable on multiple devices

⚙️ Engine Specifications

Primary Engine

Engine Configuration:

Single-cylinder, two-stroke, liquid-cooled (typical for this class of Gilera)

Displacement:

125cc

Performance

Horsepower:

Approx. 28-30 HP (peak, performance variants often achieved higher outputs than standard models)

Torque:

Specific figures vary, but generally strong mid-range power delivery characteristic of tuned 2-strokes.

Fuel System

Carburetion:

High-performance carburetor (e.g., Dell'Orto PHBH or similar, typically 28-30mm)

Fuel Type:

Unleaded gasoline with 2-stroke oil pre-mix (or separate oil injection system, depending on exact sub-model/year)

Ignition System

Ignition Type:

Electronic ignition (CDI)

Lubrication

Lubrication Method:

Premix or Autolube (oil injection system)

🔧 Transmission

Standard

Transmission Type:

6-speed constant mesh sequential gearbox

Features

Clutch Type:

Wet multi-plate clutch

Final Drive:

Chain drive

📐 Dimensions

Exterior

Wheelbase:

Approx. 1350-1380 mm (varies by sub-model)

Weights

Dry Weight:

Approx. 120-135 kg (varies by sub-model)

🛡️ Safety Features

Active Features

Braking System Front:

Disc brake (typically single disc, often hydraulic, sometimes dual disc on higher spec models)

Braking System Rear:

Disc brake (typically single disc, hydraulic)

Passive Features

Lighting:

Headlight, taillight, brake light, turn signals (indicator lights)

💡 Technology Features

Infotainment

Infotainment Features:

N/A (Basic instrumentation typical for motorcycles of this era)

Driver Assistance

Driver Assistance Features:

Connectivity

Connectivity Features:

Instrumentation

Instrumentation:

Speedometer, tachometer, odometer, neutral indicator, turn signal indicators, high-beam indicator.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 km or annually (for gearbox oil); refer to manual for specific gearbox oil type and capacity.

Spark Plug Replacement:

Refer to manual, typically 6,000-10,000 km depending on plug type and usage.

Chain Maintenance:

Clean and lubricate chain every 500-1000 km, adjust tension as needed.

Fluid Specifications

Transmission Oil:

Specify API GL-4 or GL-5, viscosity SAE 75W/90 or 80W/90 (refer to manual for exact Gilera specification).

Coolant:

If liquid-cooled, use a 50/50 mixture of ethylene glycol-based antifreeze and distilled water.

Known Issues

Known Issues:

Potential for wear on two-stroke engine components (piston rings, cylinder), carburetor jetting sensitivity, electrical connections can degrade over time, suspension seals can leak.

Carburetor Issues:

Clogged jets, worn float needle valve, air leaks leading to poor running.

Engine Tuning:

Two-stroke engines require precise tuning of carburetor, ignition timing, and exhaust for optimal performance.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Gilera is an Italian manufacturer with a long history in motorcycle racing and production, known for its sporty and performance-oriented models.

Model Evolution

Model Evolution:

The CX 125 and its variants (Apache, Freestyle, Crono) represent Gilera's efforts in the competitive 125cc segment, often featuring advanced technology and aggressive styling for their time.

Production

Production Years:

Primarily 1980s and early 1990s (exact years vary by sub-model; e.g., CX 125 production from roughly 1988 onwards).

🏆 Awards & Recognition

Recognitions

Recognitions:

Specific awards for these Gilera models are not widely documented; performance and design were key selling points within their market segment.