🏷️ Basic Information

Make:

Gilera

Model:

Fuoco 500 ie

Vehicle Type:

Three-wheeled scooter

Production Start Year:

2007

Engine Code:

M346 (likely, based on Piaggio Group shared platforms)

Vin Designation:

Typically starts with ZTP (Piaggio Group Italy)

👋 Introduction

Vehicle Segment:

Premium three-wheeled scooter, designed for stability and performance

Target Audience:

Riders seeking a unique, stable, and powerful urban and touring mobility solution

Key Competitors:

Piaggio MP3 series

Unique Selling Proposition:

The manual offers factory-level detail for all repairs, empowering owners to perform maintenance and service themselves, saving money and ensuring proper upkeep.

Delivery Advantage:

Instant download eliminates shipping costs and wait times, providing immediate access to critical repair information.

📋 Manual Details

Model Years Covered:

2007 onwards

Models Covered:

All Gilera Fuoco 500 ie models

Geographic Coverage:

Assumed global, based on common repair information dissemination

Estimated Page Count:

High (typical for comprehensive factory service manuals, likely 500+ pages)

Manual Type:

Factory Service Repair Workshop Manual

Content Focus:

Maintenance, troubleshooting, diagnostics, repair, specifications

Language:

English

File Format:

PDF

Delivery Method:

Instant Download

📖 Manual Coverage

Engine:

Complete overhaul, rebuilding, performance tuning, diagnostics, troubleshooting, specifications

Fuel System:

Fuel injection system, fuel pump, injectors, fuel filter, fuel tank, electronic fuel control

Ignition System:

Ignition coils, spark plugs, ignition control module, timing

Cooling System:

Radiator, coolant, thermostat, water pump, fan, hoses, capacities

Exhaust System:

Exhaust manifold, catalytic converter, muffler, lambda sensor (oxygen sensor)

Transmission:

Automatic transmission (CVT), removal, installation, internal servicing, fluid specifications, operation

Clutch:

Variator, clutch housing, roller weights, springs, belt replacement, inspection

Brakes:

Front and rear brake systems, hydraulic lines, calipers, master cylinders, brake pads, brake discs, bleeding procedures, specifications

Suspension:

Front suspension (tilt mechanism), rear shock absorbers, linkage, bearings, lubrication, adjustment

Steering:

Handlebar assembly, steering column, linkage, bearings, front tilt mechanism operation and maintenance

Electrical System:

Battery, charging system (alternator/stator, rectifier/regulator), starter motor, lighting, horn, switches, fuses, relays

Electronics And Diagnostics:

ECU (Engine Control Unit), diagnostic trouble codes (DTCs), fault finding, wiring schematics, computer diagnostics, trouble tree charts

Bodywork And Frame:

Frame inspection, body panels, fairings, seat, storage, mounting points

Wheel And Tire:

Wheel removal and installation, tire replacement, balancing, tire pressure specifications, wheel bolt torque

Maintenance:

Scheduled maintenance, oil changes, filter replacements, spark plug service, chain tightening (if applicable to specific models/variants), fluid checks and changes

Troubleshooting:

Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation

Repair:

Detailed repair instructions for all major components, from minor adjustments to complete unit overhauls

Diagnostics:

Methods for diagnosing electrical and mechanical faults using visual inspection, testing, and diagnostic tools

Wiring Diagrams:

Complete and detailed electrical wiring schematics for all systems

Timing Belt Replacement:

Procedure for timing belt inspection and replacement (note: Fuoco 500 ie typically uses a chain, so this might refer to specific engine variants or be a general inclusion from a broader manual base)

Front End Alignment:

Procedures and specifications for alignment of the three-wheeled front end and steering geometry

Air Conditioning Service:

Service and capacities for A/C systems (note: unlikely on a 2007 scooter, may be generic content)

U Joint And Cv Joint Service:

Service procedures for universal joints and Constant Velocity (CV) joints, if applicable to the drivetrain

Depth Level:

Comprehensive (A-Z)

Diagnostic Capability:

Advanced diagnostics, including fault code interpretation and troubleshooting trees

Rebuild Capability:

Complete engine overhaul and rebuilding instructions

Schematic Detail:

High detail with wiring schematics, vacuum diagrams, and illustrations

📊 Manual Specifications

File Type:

PDF

Searchability:

Likely searchable text-based PDF (based on common modern manual formats)

Printability:

All pages printable

Image Enhancement:

Images can be blown up and printed enlarged

Binding Type:

Digital (N/A for PDF)

Paper Type:

N/A (Digital)

Operating Systems:

All versions of Windows (XP, Vista, 7, ME, 98, NT, 2000) and Mac compatible

Software Requirements:

Adobe PDF Reader

⚙️ Engine Specifications

Engine Type:

Four-stroke, liquid-cooled, single-cylinder, 4-valve, SOHC

Displacement:

492.7 cc

Bore X Stroke:

94 mm x 87.3 mm (approximate)

Compression Ratio:

10.5:1 (approximate)

Horsepower:

Approx. 40 HP (29.4 kW) at 7,500 rpm

Torque:

Approx. 4.7 kgm (46 Nm) at 5,500 rpm

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

Oil Type:

Synthetic Motorcycle Oil (e.g., API SG/SH/SJ or higher, SAE 10W-40 recommended by Piaggio Group)

Oil Capacity:

Approx. 1.6 liters (with filter change)

Spark Plug Type:

NGK CR9EB or equivalent

Firing Order:

1-2-3-4 (typical for 4-cylinder, for single-cylinder it would be simply '1')

🔧 Transmission

Transmission Type:

Automatic Continuously Variable Transmission (CVT) with integrated final drive

Optional Transmissions:

N/A (CVT is standard)

Drive Type:

Belt drive to rear wheel (via CVT and final drive)

Transmission Fluid:

Specific CVT fluid or gear oil for final drive (refer to manual for exact specification)

📐 Dimensions

Length:

Approx. 2260 mm

Width:

Approx. 810 mm

Height:

Approx. 1460 mm (seat height varies)

Dry Weight:

Approx. 295 kg

Gross Vehicle Weight Rating:

Approx. 490 kg

Fuel Tank Capacity:

12 liters

Fuel Reserve:

Approx. 2 liters

Wheelbase:

Approx. 1530 mm

🛡️ Safety Features

Crash Test Ratings:

N/A (Scooter safety is assessed differently than automobiles; focus is on stability and braking systems.)

Braking System:

Combined braking system acting on all three wheels, often with ABS as an option or standard depending on market

Suspension Lock:

Tilting suspension system with a lock mechanism for stability at low speeds or when stopped

Lighting:

Headlights, taillights, brake lights, turn signals

Frame Construction:

Steel frame providing a robust chassis

💡 Technology Features

Infotainment Features:

Basic dashboard instrumentation including speedometer, tachometer, fuel gauge, odometer, and warning lights. May include optional accessories like GPS mounts.

ABS:

Anti-lock Braking System (ABS) available on certain models/markets, significantly enhancing braking safety.

Diagnostic Ports:

On-board diagnostic (OBD) port for connecting diagnostic tools and retrieving trouble codes.

🔧 Maintenance

Oil Change Interval:

Every 10,000 km or 12 months (whichever comes first)

Air Filter Check:

Every 10,000 km

Spark Plug Replacement:

Every 20,000 km

Cvt Belt Inspection:

Every 10,000 km, replacement recommended every 20,000 km or as needed

Brake Fluid Change:

Every 2 years

Coolant Type:

Ethylene glycol-based antifreeze with corrosion inhibitors (e.g., Piaggio Coolant)

Brake Fluid Type:

DOT 4

Common Problems:

Variator (clutch) wear, front suspension mechanism wear, occasional electrical gremlins (typical for complex systems of the era). Refer to manual for specific troubleshooting.

Engine Mount Torque:

Refer to specific torque values in the manual for engine mounting bolts.

Wheel Bolt Torque:

Refer to specific torque values in the manual for wheel securing bolts.

📚 Vehicle History

Brand Origin:

Gilera is an Italian manufacturer of motorcycles and scooters, founded in 1909. It is now part of the Piaggio Group.

Fuoco Introduction:

The Gilera Fuoco 500 ie was introduced in 2007, building upon the successful three-wheeled concept pioneered by its stablemate, the Piaggio MP3.

Engine Platform Sharing:

Shares its 500cc engine and core mechanicals with other Piaggio Group products of the era, such as the Gilera Nexus 500 and the Piaggio X9 Evolution 500.

Manufacturing Location:

Italy (Piaggio Group facilities)

🏆 Awards & Recognition

Awards And Recognition:

N/A (Specific awards for this model are not widely documented, but it's recognized for its innovative three-wheeled design and performance capabilities within its segment).