Market Niche:
High-performance, three-wheeled maxi-scooter targeting urban commuters seeking stability and power.
Key Competitors:
Piaggio MP3 500 (primary competitor), Yamaha TMAX 500 (though two-wheeled), other large-displacement maxi-scooters.
Unique Selling Proposition:
The Gilera Fuoco 500 IE (often marketed alongside the Piaggio MP3 as a sibling model) offered a stable, three-wheeled platform with a potent 500cc engine, providing car-like stability and motorcycle-like performance.
Service Manual Coverage:
Comprehensive: Engine, Transmission, Chassis, Electrical System, Bodywork, Troubleshooting, Maintenance
Estimated Page Count:
Extensive (typical for comprehensive workshop manuals, likely 300-500+ pages)
Manual Type:
Digital Workshop Repair Manual
Language:
English (implied by product description and common manual offerings)
Powertrain:
Engine (fuel injection, ignition, cooling, lubrication), Transmission (CVT, final drive)
Chassis:
Suspension (front and rear), Steering, Brakes (hydraulic systems, ABS components if applicable), Wheels, Tires
Electrical System:
Wiring Diagrams, Battery, Charging System, Lighting, Ignition System, Fuel Injection Control Unit (ECU), Dashboard Instrumentation, Sensors, Actuators
Bodywork And Trim:
Body Panels, Seat, Handlebars, Fairings, Storage Compartments, Fasteners
Preventative Maintenance:
Scheduled Service Intervals, Fluid Changes (oil, coolant, brake fluid), Filter Replacements, Spark Plug Service, Belt Inspection
Diagnostic Procedures:
Troubleshooting Guides, Fault Code Interpretation (if applicable via OBD or diagnostic tool), Component Testing
Repair And Rebuild:
Engine Overhaul, Transmission Disassembly and Reassembly, Suspension Component Replacement, Brake System Bleeding and Service, Electrical Component Repair/Replacement
Installation Procedures:
Component Installation and Adjustment (e.g., throttle cables, brake levers)
Depth Of Information:
Professional Technician Level: Detailed step-by-step instructions, torque specifications, special tool requirements, diagnostic flowcharts
Image Resolution:
High Quality Photos, Illustrations, and Diagrams
Binding Type:
Digital (N/A for physical binding)
Paper Type:
Digital (N/A for physical paper type)
Text Searchability:
Likely text-searchable PDF for easy information retrieval
Computer Compatibility:
Microsoft Windows (95 to 7), macOS
Engine Type:
Four-stroke, single-cylinder, liquid-cooled, OHC
Bore X Stroke:
94 mm x 71 mm
Compression Ratio:
10.5:1
Horsepower Hp:
Approx. 40 HP (29.4 kW) @ 7,000 RPM
Torque Nm:
Approx. 46 Nm (33.9 lb-ft) @ 5,000 RPM
Fuel Delivery:
Electronic Fuel Injection (IE)
Fuel Type:
Unleaded Petrol (Gasoline)
Oil Type:
SAE 10W-40 Synthetic (API SG or higher)
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives
Emission Standard:
Euro 3 (typical for models of this era)
Width:
Approx. 800 mm (at handlebars)
Height:
Approx. 1,550 mm (with handlebars, to roof tilt)
Wheelbase:
Approx. 1,550 mm
Dry Weight:
Approx. 277 kg
Gross Vehicle Weight Rating:
Approx. 460 kg (fully fueled with rider)
Storage Capacity:
Under-seat storage compartment.
Dashboard:
Analog speedometer, digital tachometer, fuel gauge, engine temperature gauge, clock, odometer, trip meter, warning lights.
ABS Availability:
Anti-lock Braking System (ABS) available as an option on some models.
Diagnostic Port:
Likely equipped with a diagnostic port for electronic fault diagnosis (e.g., serial data link).
Lighting System:
Dual halogen headlights, LED taillight, integrated front and rear turn signals.
Engine Oil Change:
Every 5,000 km or 12 months (whichever comes first).
Air Filter Replacement:
Every 10,000 km or 24 months.
Spark Plug Replacement:
Every 10,000 km or 24 months.
Coolant Flush And Replace:
Every 24,000 km or 24 months.
Brake Fluid Replacement:
Every 24,000 km or 24 months.
Engine Oil Capacity:
Approx. 1.5 Liters (with filter change)
Cooling System Capacity:
Approx. 2.0 Liters
Brake Fluid Specification:
DOT 4
Common Wear Items:
CVT belt wear, suspension components, electrical connectors (corrosion), fuel pump (over time).
Tilting Mechanism:
Potential for wear in the tilting mechanism components; requires regular inspection and lubrication.
Manufacturer Origin:
Gilera is an Italian manufacturer of motorcycles, scooters, and mopeds.
Development Context:
The Fuoco 500 IE is closely related to the Piaggio MP3 500, sharing many components and the innovative three-wheeled tilting front suspension system. It was positioned as a sportier, more performance-oriented variant.
Production Period:
Mid-2000s to early 2010s (specific years may vary by market).
