Market Positioning:
High-performance maxi-scooter competing with models from Yamaha, Suzuki, and BMW in its era.
Key Competitors:
Yamaha TMAX, Suzuki Burgman 650, BMW C600 Sport/C650GT (though the latter are slightly later models)
Performance Orientation:
Designed for touring and sporty riding, offering motorcycle-like performance in a scooter package.
Engine Size Class:
One of the largest displacement engines in the maxi-scooter segment at its introduction.
Diy Support:
Explicitly marketed for DIY enthusiasts and local mechanics, signifying comprehensive repair coverage.
Applicable Years:
2007, 2008, 2009
Geographic Coverage:
Global (based on factory service standards)
Variants Covered:
GP800 I.E. (Fuel Injected)
Estimated Page Count:
Comprehensive (exact number not provided, but described as complete factory manual)
Manual Type:
Factory Service Repair Manual
Delivery Method:
Instant Download
Engine System:
Complete engine overhauls, component diagnostics, tuning
Fuel System:
Fuel injection system diagnostics, cleaning, component testing, pressure checks
Electrical System:
Wiring diagrams, component testing, troubleshooting, battery, charging system, ignition, lighting
Braking System:
Front and rear brake system service, fluid replacement, component inspection, ABS (if applicable)
Suspension System:
Front fork service, rear shock absorber replacement, adjustments, bearing service
Cooling System:
Coolant flush and fill, radiator service, fan operation, thermostat testing
Chassis And Frame:
Frame inspection, steering head bearing service, swingarm maintenance
Bodywork And Trim:
Fairing removal/installation, plastic components, seating
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug service, fluid checks
Troubleshooting:
Diagnostic procedures for common and uncommon faults across all systems
Repair:
Detailed step-by-step repair instructions for all major and minor components
Diagnostics:
Specific diagnostic trees and fault code interpretation
Pre Delivery Inspection:
Factory pre-delivery checks and setup procedures
Technical Depth:
Comprehensive from basic maintenance to complete engine rebuilds and advanced diagnostics
File Quality:
PDF format offers searchable text and printable pages (assuming standard factory manual quality)
Compatibility:
WIN/MAC/LINUX
Required Software:
Unzipper software (e.g., WinRAR) required for ZIP file
Print Quality:
Digital PDF format allows for high-quality printing of individual pages or sections
Binding Type:
Not applicable (digital format)
Paper Type:
Not applicable (digital format)
Engine Type:
V-twin, four-stroke
Bore X Stroke:
75.6 mm x 44.9 mm (typical for this engine family)
Cooling System:
Liquid-cooled
Valve Train:
SOHC, 4 valves per cylinder
Horsepower:
Approx. 54.7 HP (40.8 kW) @ 7,000 RPM
Torque:
Approx. 70 Nm (51.6 lb-ft) @ 5,500 RPM
Fuel Delivery:
Electronic Fuel Injection (I.E.)
Fuel Type:
Unleaded gasoline
Ignition System:
Electronic Ignition (CDI or similar)
Length:
Approx. 2,235 mm (88.0 in)
Width:
Approx. 770 mm (30.3 in)
Height:
Approx. 1,460 mm (57.5 in)
Wheelbase:
Approx. 1,590 mm (62.6 in)
Dry Weight:
Approx. 235 kg (518 lbs)
Gross Vehicle Weight Rating:
Not specified, but capacity for rider and passenger.
Crash Test Ratings:
Not applicable for this vehicle type in the same way as cars.
Braking System:
Dual front discs, single rear disc. ABS may be an optional feature on some models.
Lighting:
Headlight, taillight, turn signals, brake lights.
Body Construction:
Steel frame, aerodynamic fairings.
Instrument Cluster:
Digital and analog gauges, tachometer, speedometer, fuel gauge, odometer, trip meter, clock.
ABS Availability:
Anti-lock Braking System (ABS) was an option on some models.
Diagnostic Port:
On-board diagnostics port for connecting to service tools (coverage for this port is crucial in the manual).
Engine Oil Change:
Typically every 6,000 km or 12 months, whichever comes first (refer to manual for exact specification).
Air Filter Replacement:
Check/clean at scheduled intervals, replace as needed (refer to manual).
Spark Plug Replacement:
Refer to manual for mileage or time interval.
Engine Oil Type:
Synthetic SAE 10W-40 or 15W-50 motorcycle oil (API SG or higher, JASO MA certified) - confirm with manual.
Engine Oil Capacity:
Approx. 1.8 liters (check manual for precise capacity with filter change).
Coolant Type:
Ethylene glycol-based coolant (50/50 mix with distilled water) - refer to manual for specific part number.
Brake Fluid Type:
DOT 4 recommended (confirm with manual).
Common Issues General:
Potential for CVT belt wear over time, fuel injector cleaning, electrical connectors susceptibility to corrosion in damp environments.
Diagnostic Challenges:
Proper diagnosis of fuel injection and electrical systems requires understanding of specific Gilera diagnostic procedures.
Brand Origin:
Gilera is an Italian motorcycle manufacturer with a long history dating back to 1909.
Gp800 Introduction:
Introduced as Gilera's flagship maxi-scooter, aiming to blend scooter practicality with motorcycle performance.
Parent Company:
Piaggio Group acquired Gilera in 1969, so this model falls under Piaggio's stewardship.
Manufacturing Location:
Italy
