The Gilera GP800, also known as the GP 800, is a high-performance maxi-scooter produced between 2007 and 2010. This model, part of generation M422, is distinguished by its powerful 799 cc V-twin engine, delivering 54.3 kW (73.8 hp) and 77.2 Nm of torque, offering motorcycle-like handling and comfortable ergonomics. It was designed for sport touring, commuting, and urban mobility, featuring ample underseat storage and advanced systems for its time, including electronic fuel injection and an automatic CVT transmission. Developed in collaboration with Aprilia, the GP800 aimed to provide a potent blend of scooter convenience and sportbike performance, positioning itself against competitors like the Yamaha TMAX and Honda Silver Wing.
This comprehensive Service Repair Manual for the Gilera GP800-IE provides in-depth technical information for all variants across the 2007-2010 production years. It covers essential maintenance schedules, routine procedures, and detailed repair instructions for all major systems, including the engine, fuel, transmission, cooling, exhaust, suspension, brakes, and electrical components. With abundant illustrations, diagrams, and fault-finding guidance, this manual is an indispensable resource for owners and technicians alike. It facilitates accurate diagnostics, efficient repairs, and proper maintenance, ensuring the optimal performance and longevity of the GP 800.
Generation Years:
2007-2010
Segment:
Maxi-scooter / Sport Scooter
Primary Use:
Sport touring, commuting, urban mobility with high performance
Key Competitors:
Yamaha TMAX, Suzuki Burgman 650, Honda Silver Wing
Vehicle Highlights:
Powerful V-twin engine, motorcycle-like handling, comfortable ergonomics, large underseat storage
Benefits To Owner:
Save money on repair bills, understand vehicle maintenance, perform repairs and diagnostics accurately
Applicable Years:
2007, 2008, 2009, 2010
Model Variants Covered:
All GP800-IE variants
Estimated Page Count:
Extensive (Exact count not specified, but described as highly detailed and containing everything)
Type:
Service Repair Manual
Format:
Digital Download (Instant Download)
Engine Systems:
Complete Engine Service, Engine Firing Order, Timing Chain Service
Fuel System:
Fuel System Service
Transmission Drivetrain:
Gearbox, Gearbox Service, Removal and Installation, Transmission, Driveshaft
Cooling System:
Cooling System
Exhaust System:
Exhaust System, Exhaust Service
Suspension Steering:
Suspension, Front Suspension
Brakes:
Brake Servicing Procedures
Electrical Electronics:
Wiring Diagrams, Electrics
Bodywork Chassis:
Bodywork
Maintenance:
Factory Maintenance Schedules, Routine Maintenance
Repair Rebuild:
Complete Engine Service, Clutch Removal and Installation, Gearbox Service, Removal and Installation, Factory Repair Procedures
Troubleshooting:
Fault Finding
Depth:
Comprehensive (Dealer-level, professional quality)
Diagnostics:
Includes diagnosis and repair procedures used by dealer technicians
Illustrations:
Abundant Illustrations, Lots of Pictures & Diagrams
Format Details:
Digital PDF, Instant Download
Quality:
Professional Quality, High Resolution
Binding:
Not Applicable (Digital Format)
Paper:
Not Applicable (Digital Format)
Engine Type:
V-Twin, 4-stroke, Liquid-cooled, DOHC, 8 valves
Bore X Stroke:
75.8 mm x 85 mm
Compression Ratio:
10.8:1
Maximum Power:
54.3 kW (73.8 hp) @ 7,500 rpm
Maximum Torque:
77.2 Nm (56.9 lb-ft) @ 6,000 rpm
Fuel Delivery:
Electronic Fuel Injection (IE - Iniezione Elettronica)
Fuel Type:
Unleaded Petrol (Octane rating not specified, typically 95 RON recommended)
Fuel Tank Capacity:
18.0 Liters
Oil Type:
Semi-synthetic or Synthetic Motorcycle Oil (e.g., 10W-40, refer to manual for specific API/JASO standards)
Oil Capacity:
Approx. 2.5 Liters (with filter change)
Type:
Automatic (CVT - Continuously Variable Transmission)
Drive System:
Belt Drive to Rear Wheel
Gear Ratios:
Continuously Variable (Specific ratios not listed in product description but covered by manual)
Transmission Fluid Type:
Specific Automatic Transmission Fluid (refer to manual for exact specification, e.g., Piaggio Group standard)
Length:
Approx. 2,235 mm (88.0 in)
Width:
Approx. 790 mm (31.1 in)
Height:
Approx. 1,460 mm (57.5 in)
Wheelbase:
Approx. 1,595 mm (62.8 in)
Dry Weight:
Approx. 245 kg (540 lbs)
Gross Vehicle Weight Rating:
Not specified, refer to manual
Underseat Storage:
Large capacity, helmet storage capable
Crash Test Ratings:
Not applicable to motorcycles/scooters in the same way as cars.
Braking System:
Front: Dual 280mm discs with 4-piston calipers. Rear: 280mm disc with 2-piston caliper. Available with ABS (GP800-IE ABS)
Lighting:
Halogen headlights, LED taillights/indicators (depending on specific market configuration)
Frame Construction:
Steel underbone frame
Tires:
Front: 120/70-16. Rear: 160/60-15 (specific brands/models vary)
Instrument Cluster:
Digital/Analog combo, providing speed, RPM, fuel level, trip computer, and warning lights.
ABS:
Available as an option on some models (GP800-IE ABS).
Connectivity Features:
None specified; primarily mechanical and electrical systems.
Oil Change Interval:
Typically every 5,000 - 10,000 km or annually (refer to manual for exact interval and conditions).
Major Service Interval:
Varies, but typically includes valve clearance checks, spark plug replacement, and drive belt inspection/replacement around 20,000 - 30,000 km.
Coolant Type:
Ethylene glycol-based antifreeze coolant (e.g., Paraflu UP or equivalent, 50% mixture with distilled water)
Brake Fluid Type:
DOT 4 (refer to manual for specific recommendation)
Common Wear Items:
Drive belt, clutch (CVT), suspension components, brake pads/discs (typical for high-mileage vehicles).
Potential Electrical Issues:
Wiring harness integrity, stator/regulator issues (common on some Piaggio/Gilera models, manual will guide diagnosis).
Parent Company:
Piaggio Group (Italy)
Gilera Legacy:
Long-standing Italian motorcycle manufacturer with a history of performance and racing heritage.
Development Basis:
Developed in collaboration with Aprilia (also part of Piaggio Group), sharing significant components with the Aprilia Mana 850.
Manufacturing Location:
Italy
Production Period:
2007-2010
Industry Awards:
Not widely documented for this specific model, but appreciated for its powerful V-twin engine and sporty maxi-scooter concept.
