Gilera Nexus 300 I.E. E3 2008-Onward Service Repair Workshop Manual Download PDF

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The Nexus 300 I.E. E3, available from 2008 onwards, is a sporty and capable maxi-scooter designed for performance and comfortable touring. As a product of an Italian manufacturer with a...

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Taper: Motorcycle

Distributeur:

UGS: 86808

Mots clés: 2008 Gilera Motorcycle Nexus 300 I.E. E3

Variantes de produits

Description

The Nexus 300 I.E. E3, available from 2008 onwards, is a sporty and capable maxi-scooter designed for performance and comfortable touring. As a product of an Italian manufacturer with a rich heritage now part of a larger group, the Nexus line represented a significant entry into the competitive maxi-scooter market. This model features a liquid-cooled, single-cylinder, four-stroke engine with electronic fuel injection, delivering approximately 22-23 HP and 23-24 Nm of torque, making it a dynamic choice for urban commuting and longer journeys. Its engineering quality is evident in its robust chassis, efficient cooling system, and reliable transmission. This comprehensive English-language Service Repair Workshop Manual provides detailed information essential for the maintenance and repair of your Nexus 300 I.E. E3. It covers a wide array of systems, including engine mechanicals, fuel injection, ignition, cooling, transmission, braking, suspension, steering, and electrical systems. The manual includes step-by-step repair procedures, scheduled maintenance intervals, troubleshooting guides, torque specifications, and detailed wiring diagrams. This resource is invaluable for owners, mechanics, and technicians aiming to keep the vehicle in optimal condition, ensuring its performance and longevity.

🏷️ Basic Information

Identification

Make:

Gilera

Model:

Nexus 300 I.E. E3

Model Year:

2008 onwards

Codes

Emission Standard:

👋 Introduction

Market Position

Segment:

Sport scooter / Maxi-scooter

Target Audience:

Owners and mechanics seeking comprehensive repair and maintenance data for the Gilera Nexus 300.

Competitive Analysis

Key Competitors Era:

Suzuki Burgman 400, Yamaha TMAX 500 (larger displacement but comparable segment), Aprilia Atlantic 250/300, Piaggio X8/X9.

Key Features Vehicle

Performance Orientation:

Designed as a sporty and capable maxi-scooter with a focus on performance and comfortable touring.

Key Features Manual

Completeness:

Comprehensive factory service repair workshop manual, offering complete coverage.

Accessibility:

Instant digital download for immediate use.

📋 Manual Details

Coverage Areas

Manual Type:

Service Repair Workshop Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine overhaul, disassembly, assembly, component inspection and replacement (e.g., piston, rings, crankshaft, camshaft, valves).

Engine Fuel System:

Fuel injection system (throttle body, injectors, fuel pump, pressure regulator), fuel filter replacement, fuel system diagnostics.

Engine Ignition System:

Spark plug replacement, ignition coil testing, CDI unit troubleshooting.

Cooling System:

Radiator, fan, coolant hoses, water pump, thermostat replacement and testing, coolant flush and refill procedures.

Exhaust System:

Catalytic converter information, muffler and pipe inspection and replacement.

Transmission System:

Automatic transmission operation, clutch system inspection and adjustment, CVT belt inspection and replacement, gearbox oil change and level check.

Braking System:

Front and rear brake caliper service, brake pad replacement, brake fluid flush and bleed, brake line inspection.

Suspension System:

Front fork overhaul, rear shock absorber replacement, linkage maintenance.

Steering System:

Handlebar inspection, steering head bearing maintenance and adjustment.

Electrical System:

Battery testing and replacement, charging system (stator, regulator/rectifier), starter motor, lighting system troubleshooting, wiring diagrams, fuse box layout and identification.

Bodywork And Chassis:

Panel removal and installation, seat adjustment, fairing component repair, chassis inspection.

Procedures Included

Scheduled Maintenance:

Detailed service intervals for oil changes, filter replacements, spark plugs, valve clearance checks, brake fluid, coolant, and transmission fluid.

Troubleshooting Guides:

Diagnostic procedures for common starting issues, engine performance problems, electrical faults, and braking system irregularities.

Repair Procedures:

Step-by-step instructions for a wide range of repairs, from simple component replacements to complex engine and transmission rebuilds.

Torque Specifications:

Crucial torque values for engine components, fasteners, suspension parts, and bodywork.

Wiring Diagrams:

Comprehensive electrical wiring schematics for easy identification and troubleshooting of electrical circuits.

Technical Depth

Depth Of Coverage:

Full factory-level repair and maintenance information, suitable for both amateur mechanics and professional technicians.

Diagnostic Capabilities:

Inclusion of diagnostic fault codes (DTCs) and procedures for interpreting and resolving them, particularly for the I.E. (Injection) system.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable, enabling quick access to specific information.

Print Quality

Image Resolution:

High-resolution images and diagrams for clarity.

Scalability:

Printable at various sizes without significant loss of detail.

Binding Type

Delivery Method:

Instant Download

Licensing:

No expiry dates, unlimited access upon purchase.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Single-cylinder, four-stroke

Displacement:

278 cc (approximate, based on Nexus 300 models)

Bore X Stroke:

75 mm x 63 mm (typical for this engine family)

Valvetrain:

SOHC, 4 valves

Cooling System Type:

Liquid-cooled

Emission Compliance:

Euro 3 (E3)

Performance

Horsepower Output:

Approx. 22-23 HP (at 7,500 rpm)

Torque Output:

Approx. 23-24 Nm (at 6,000 rpm)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (I.E.)

Fuel Type:

Unleaded gasoline (RON 95 recommended)

🔧 Transmission

Standard

Transmission Type:

Automatic (CVT - Continuously Variable Transmission)

Optional

Transmission Variants:

N/A (standard CVT for this model)

Features

Drive Type:

Belt drive

Transmission Fluid Type:

Specific automatic transmission fluid (refer to manual for exact specification, e.g., SAE 75W-90 or equivalent).

📐 Dimensions

Exterior

Length:

Approx. 2,180 mm

Width:

Approx. 780 mm

Height:

Approx. 1,330 mm

Wheelbase:

Approx. 1,505 mm

Weights

Dry Weight:

Approx. 175 kg

Gross Vehicle Weight Rating:

Refer to vehicle VIN plate/manual

Cargo

Underseat Storage:

Sufficient for one full-face helmet, often with additional space.

🛡️ Safety Features

Ratings

Crash Test Information:

Not typically subjected to automotive-style crash testing, but designed to meet road safety standards.

Active Features

Braking System Type:

Dual disc front brakes, single disc rear brake.

ABS Availability:

ABS was often an optional feature on later models or specific market versions.

Passive Features

Lighting:

Halogen headlights, LED taillights/indicators (model dependent).

💡 Technology Features

Infotainment

Dashboard Display:

Digital and analog display with speedometer, tachometer, fuel gauge, odometer, trip meter, coolant temperature, and warning lights.

Driver Assistance

Available as an option on some versions, enhancing braking safety.

Connectivity

Diagnostic Interface:

On-board diagnostics (OBD) port for electronic system analysis, crucial for I.E. systems.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000-7,500 km or annually, whichever comes first (refer to manual for precise interval).

Oil Filter Replacement:

At every engine oil change.

Spark Plug Replacement:

Every 10,000-15,000 km.

Air Filter Cleaning Replacement:

Inspect every 5,000 km, replace as needed.

Coolant Replacement:

Every 2 years or 20,000 km.

Transmission Oil Change:

Every 10,000-15,000 km.

Fluid Specifications

Engine Oil Type:

Fully synthetic 10W-40 API SL/SM or JASO MA/MA2 (check manual for exact spec).

Engine Oil Capacity:

Approx. 1.6-1.8 liters (including filter).

Coolant Type:

Ethylene glycol-based coolant with anti-corrosion additives (e.g., Piaggio Coolant).

Brake Fluid Type:

DOT 4.

Known Issues

Common Wear Items:

CVT belt, brake pads, front fork seals, battery.

Potential Electrical Gremlins:

Some older models might experience minor electrical connection issues; the manual's wiring diagrams are crucial.

📚 Vehicle History

Brand Heritage

Manufacturer:

Gilera is an Italian motorcycle manufacturer with a long history, now part of the Piaggio Group.

Model Evolution

Nexus Lineage:

The Nexus line represented Gilera's push into the maxi-scooter market, emphasizing sporty handling and performance.

Development Context:

Developed to compete with established European and Japanese maxi-scooters, offering a blend of Italian design and performance.

Production

Production Period:

The Nexus 300 model was produced from around 2008 onwards, with updates for emissions compliance.

🏆 Awards & Recognition

Recognitions

Market Reception:

Generally well-received for its sporty character and performance within the maxi-scooter segment, though perhaps not as widespread as some competitors.