Votre panier
😊 Product added to cart successfully   Product removed to cart successfully
Votre panier est vide !
Continuer les achats
    1 de 1

    Gilera Nexus 500 2005-2006 Repair Service Manual

    Prix habituel
    $16.99
    Prix soldé
    $16.99
    Prix habituel
    The Gilera Nexus 500, produced for the 2005 and 2006 model years, is a maxi-scooter designed to excel in the competitive 500cc class. It offers a compelling blend of performance,...
    27 people are viewing this right now
    Taper: Motorcycle
    Distributeur:
    UGS: 76121
    The Gilera Nexus 500, produced for the 2005 and 2006 model years, is a maxi-scooter designed to excel in the competitive 500cc class. It offers a compelling blend of performance, comfort, and practicality, making it suitable for both urban commuting and longer-distance touring. Key features include a powerful 492.7 cc single-cylinder engine, a comfortable riding position, ample storage, and robust braking systems. An Italian manufacturer with a rich heritage in performance vehicles, engineered the Nexus 500 to provide a sporty yet comfortable experience, positioning it as a strong contender against other leading maxi-scooters of its era. This repair service manual provides comprehensive guidance for the Gilera Nexus 500 (2005-2006 models), catering to both professional technicians and DIY mechanics. It covers a wide array of essential information, including detailed procedures for engine mechanical and management systems, transmission, drivetrain, suspension, brakes, and electrical systems. The manual also outlines routine maintenance schedules, troubleshooting diagnostic flowcharts, disassembly and assembly instructions, and information on special tools. With its factory-level data, this manual is an indispensable resource for ensuring the longevity, performance, and safe operation of your Gilera Nexus 500.
    🏷️ Basic Information
    Identification
    Make:
    Gilera
    Model:
    Nexus 500
    Model Years Covered:
    2005-2006
    Product Type:
    Repair Service Manual
    Delivery Method:
    Instant Download
    👋 Introduction
    Market Position
    Market Segment:
    Maxi-scooter segment, offering a blend of comfort, performance, and practicality for urban commuting and touring.
    Competitive Analysis
    Key Competitors:
    Other 500cc class maxi-scooters from manufacturers like Yamaha (TMAX), Suzuki (Burgman), and Piaggio/Vespa.
    Key Features
    Vehicle Highlights:
    Powerful 500cc engine, comfortable riding position, ample under-seat storage, advanced braking systems, and aerodynamic fairings.
    Manual Usefulness
    Manual Value Proposition:
    Provides factory-level repair and maintenance data, enabling owners and technicians to perform accurate diagnostics and repairs, maximizing vehicle longevity and performance.
    Manual Advantage
    Digital Delivery Benefit:
    Instant download provides immediate access to critical information, allowing for prompt repairs and reducing downtime.
    📋 Manual Details
    Coverage Areas
    Primary Coverage:
    Gilera Nexus 500 (2005-2006 models)
    Target Audience:
    Professional Technicians, DIY Mechanics
    Page Count
    Page Count Estimate:
    Varies by specific factory publication, typically 300-500 pages for comprehensive service manuals.
    Manual Type
    Manual Type:
    Repair Service Manual / Workshop Manual
    Language
    Language:
    English
    Format
    File Format:
    PDF
    File Characteristics:
    Full Printable, Zoom IN/OUT
    Software Requirements:
    Adobe PDF Reader, WinZip
    Compatibility:
    All Versions of Windows & Mac
    📖 Manual Coverage
    Systems Covered
    Engine Mechanical:
    Full engine disassembly, assembly, inspection, and repair for all internal components (pistons, rings, valves, crankshaft, camshafts, cylinder head, etc.).
    Engine Management:
    Fuel injection system (throttle body, injectors, fuel pump), ignition system, sensors, ECU operation, and diagnostic procedures.
    Transmission:
    Automatic transmission (CVT) operation, disassembly, assembly, maintenance, and troubleshooting.
    Drivetrain:
    Final drive unit (gears, bearings), maintenance, and inspection.
    Suspension:
    Front fork (telescopic, hydraulic), rear shock absorber, linkages, bearings, maintenance, and overhaul.
    Brakes:
    Front and rear hydraulic disc brake systems, caliper service, master cylinder, brake lines, bleeding procedures, and component specifications.
    Electrical System:
    Wiring diagrams, lighting system, battery, starter, charging system (alternator/stator, rectifier/regulator), fuses, relays, and switchgear.
    Fuel System:
    Fuel tank, fuel lines, fuel pump, fuel filter, fuel injection system components.
    Cooling System:
    Radiator, cooling fan, thermostat, coolant hoses, coolant specifications.
    Exhaust System:
    Exhaust pipes, muffler, catalytic converter (if applicable), mounting hardware.
    Bodywork And Chassis:
    Frame inspection, fairings, body panels, seat, handlebars, controls, instrument cluster, and associated fasteners.
    Wheels And Tires:
    Wheel bearing maintenance, tire inspection and replacement, recommended tire pressures.
    Procedures Included
    Maintenance:
    Regular service checks, oil changes, filter replacements, fluid checks and top-offs, lubrication points, battery maintenance.
    Troubleshooting:
    Diagnostic flowcharts and procedures for identifying and resolving common mechanical and electrical issues.
    Disassembly:
    Step-by-step instructions for removing and separating components for repair or replacement.
    Assembly:
    Step-by-step instructions for reassembling components, including torque specifications.
    Cleaning:
    Instructions for cleaning components during disassembly and reassembly.
    Reinstallation:
    Procedures for reinstalling repaired or replaced components, including any necessary adjustments.
    Special Tools:
    Identification of any specialized tools or equipment required for specific repair procedures.
    Technical Depth
    Depth Of Coverage:
    Comprehensive, covering fundamental maintenance to complete engine and component rebuilds. Includes detailed technical specifications and diagnostic information.
    📊 Manual Specifications
    File Format
    File Format:
    PDF
    Print Quality
    Printability:
    Full Printable
    Zoom Functionality:
    Yes
    Binding Type
    Binding Type:
    Digital (PDF Download)
    Paper Type
    Paper Type:
    N/A (Digital Format)
    ⚙️ Engine Specifications
    Primary Engine
    Engine Type:
    Single-cylinder, four-stroke, liquid-cooled, DOHC
    Displacement:
    492.7 cc
    Bore X Stroke:
    93.0 mm x 73.0 mm
    Compression Ratio:
    10.5:1
    Power Output:
    Approximately 32-35 HP (23.5-25.7 kW) at 6,500 RPM (exact figures may vary slightly by market and specific tune).
    Torque Output:
    Approximately 45-47 Nm (33-35 lb-ft) at 5,000 RPM (exact figures may vary).
    Fuel System
    Fuel Delivery:
    Electronic Fuel Injection (EFI)
    Fuel Type:
    Unleaded Gasoline
    Fuel Tank Capacity:
    Approximately 15 Liters (3.96 US gallons)
    Cooling System
    Cooling Method:
    Liquid Cooling
    Lubrication
    Oil Type Specification:
    API SG or higher, SAE 10W-40 semi-synthetic or synthetic motorcycle oil recommended. Consult manual for exact specification and capacity.
    🔧 Transmission
    Standard
    Transmission Type:
    Automatic Continuously Variable Transmission (CVT)
    Optional
    Optional Transmission:
    N/A
    Features
    Transmission Features:
    Automatic clutch and variator for seamless acceleration and gear ratio changes.
    Fluid Requirements
    Transmission Fluid Type:
    Consult manual for specific CVT fluid type and capacity. Typically a specialized automatic transmission fluid (ATF) or CVT fluid is required.
    📐 Dimensions
    Exterior
    Length:
    Approximately 2,160 mm (85.0 in)
    Width:
    Approximately 790 mm (31.1 in)
    Height:
    Approximately 1,380 mm (54.3 in)
    Wheelbase:
    Approximately 1,570 mm (61.8 in)
    Weights
    Dry Weight:
    Approximately 190 kg (418.9 lbs)
    Gross Vehicle Weight Rating:
    Consult manual for specific GVWR.
    🛡️ Safety Features
    Ratings
    Safety Ratings:
    No specific crash test ratings typically available for this vehicle class; safety is based on design and component integrity.
    Active Features
    Braking System:
    Dual hydraulic disc brakes front, single hydraulic disc brake rear. May feature linked braking or ABS on some models/markets.
    Lighting:
    Halogen headlights, LED tail light, integrated turn signals.
    Passive Features
    Chassis Design:
    Steel frame designed for stability and rider protection.
    Rider Protection:
    Fairings designed to offer wind protection and deflect road debris.
    💡 Technology Features
    Infotainment
    Instrument Cluster:
    Analog speedometer and tachometer, digital odometer, trip meter, fuel gauge, coolant temperature gauge, indicator lights.
    Driver Assistance
    ABS:
    Optional on some models/markets. Manual will detail ABS system operation and maintenance if equipped.
    Connectivity
    Connectivity Features:
    No advanced connectivity features like Bluetooth or smartphone integration typical for this era of scooter.
    🔧 Maintenance
    Service Intervals
    Oil Change Interval:
    Typically every 5,000 km (3,000 miles) or annually, whichever comes first. Refer to manual for exact interval.
    Spark Plug Replacement:
    Consult manual for recommended replacement interval. Typically around 10,000-15,000 km (6,000-9,000 miles).
    Air Filter Cleaning Replacement:
    Inspect and clean at regular intervals, replace as needed, usually around 10,000 km (6,000 miles).
    Transmission Fluid Change:
    Consult manual for specific CVT fluid change interval, often tied to mileage or time.
    Fluid Specifications
    Engine Oil Specification:
    API SG or higher, SAE 10W-40 semi-synthetic or synthetic motorcycle oil. Capacity approx. 1.5 - 1.7 Liters.
    Coolant Specification:
    Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Consult manual for specific type and capacity.
    Brake Fluid Specification:
    DOT 4 hydraulic brake fluid. Ensure to use fresh fluid.
    Known Issues
    Common Wear Items:
    Brake pads, tires, drive belt (CVT), suspension bushings, wheel bearings are typical wear items.
    Potential Electrical Issues:
    Voltage regulator/rectifier failure (common on many scooters of this era), stator coil issues. Consult manual for diagnostic procedures.
    Engine Considerations:
    Regular maintenance is crucial for the longevity of the 500cc engine. Valve clearance checks and timely oil changes are important.
    📚 Vehicle History
    Brand Heritage
    Gilera Heritage:
    Gilera is an Italian manufacturer with a long history in motorcycle and scooter production, known for performance-oriented and stylish vehicles.
    Model Evolution
    Nexus Lineage:
    The Nexus series represented Gilera's foray into the larger displacement maxi-scooter market, focusing on sportiness and comfort.
    Production
    Manufacturing Origin:
    Italy (as part of the Piaggio Group)
    🏆 Awards & Recognition
    Recognitions
    Industry Recognition:
    The Gilera Nexus 500 was generally well-regarded in its class for its performance and handling. Specific awards are not readily documented for this model.
    Ratings
    Performance Reviews:
    Often praised for its powerful engine and comfortable ride, making it suitable for longer distances compared to smaller scooters.
    Sale

    Unavailable

    Sold Out