Market Segment:
Maxi-scooter segment, offering a blend of comfort, performance, and practicality for urban commuting and touring.
Key Competitors:
Other 500cc class maxi-scooters from manufacturers like Yamaha (TMAX), Suzuki (Burgman), and Piaggio/Vespa.
Vehicle Highlights:
Powerful 500cc engine, comfortable riding position, ample under-seat storage, advanced braking systems, and aerodynamic fairings.
Manual Value Proposition:
Provides factory-level repair and maintenance data, enabling owners and technicians to perform accurate diagnostics and repairs, maximizing vehicle longevity and performance.
Digital Delivery Benefit:
Instant download provides immediate access to critical information, allowing for prompt repairs and reducing downtime.
Engine Mechanical:
Full engine disassembly, assembly, inspection, and repair for all internal components (pistons, rings, valves, crankshaft, camshafts, cylinder head, etc.).
Engine Management:
Fuel injection system (throttle body, injectors, fuel pump), ignition system, sensors, ECU operation, and diagnostic procedures.
Transmission:
Automatic transmission (CVT) operation, disassembly, assembly, maintenance, and troubleshooting.
Drivetrain:
Final drive unit (gears, bearings), maintenance, and inspection.
Suspension:
Front fork (telescopic, hydraulic), rear shock absorber, linkages, bearings, maintenance, and overhaul.
Brakes:
Front and rear hydraulic disc brake systems, caliper service, master cylinder, brake lines, bleeding procedures, and component specifications.
Electrical System:
Wiring diagrams, lighting system, battery, starter, charging system (alternator/stator, rectifier/regulator), fuses, relays, and switchgear.
Fuel System:
Fuel tank, fuel lines, fuel pump, fuel filter, fuel injection system components.
Cooling System:
Radiator, cooling fan, thermostat, coolant hoses, coolant specifications.
Exhaust System:
Exhaust pipes, muffler, catalytic converter (if applicable), mounting hardware.
Bodywork And Chassis:
Frame inspection, fairings, body panels, seat, handlebars, controls, instrument cluster, and associated fasteners.
Wheels And Tires:
Wheel bearing maintenance, tire inspection and replacement, recommended tire pressures.
Maintenance:
Regular service checks, oil changes, filter replacements, fluid checks and top-offs, lubrication points, battery maintenance.
Troubleshooting:
Diagnostic flowcharts and procedures for identifying and resolving common mechanical and electrical issues.
Disassembly:
Step-by-step instructions for removing and separating components for repair or replacement.
Assembly:
Step-by-step instructions for reassembling components, including torque specifications.
Cleaning:
Instructions for cleaning components during disassembly and reassembly.
Reinstallation:
Procedures for reinstalling repaired or replaced components, including any necessary adjustments.
Special Tools:
Identification of any specialized tools or equipment required for specific repair procedures.
Depth Of Coverage:
Comprehensive, covering fundamental maintenance to complete engine and component rebuilds. Includes detailed technical specifications and diagnostic information.
Engine Type:
Single-cylinder, four-stroke, liquid-cooled, DOHC
Bore X Stroke:
93.0 mm x 73.0 mm
Compression Ratio:
10.5:1
Power Output:
Approximately 32-35 HP (23.5-25.7 kW) at 6,500 RPM (exact figures may vary slightly by market and specific tune).
Torque Output:
Approximately 45-47 Nm (33-35 lb-ft) at 5,000 RPM (exact figures may vary).
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
Approximately 15 Liters (3.96 US gallons)
Cooling Method:
Liquid Cooling
Oil Type Specification:
API SG or higher, SAE 10W-40 semi-synthetic or synthetic motorcycle oil recommended. Consult manual for exact specification and capacity.
Length:
Approximately 2,160 mm (85.0 in)
Width:
Approximately 790 mm (31.1 in)
Height:
Approximately 1,380 mm (54.3 in)
Wheelbase:
Approximately 1,570 mm (61.8 in)
Dry Weight:
Approximately 190 kg (418.9 lbs)
Gross Vehicle Weight Rating:
Consult manual for specific GVWR.
Oil Change Interval:
Typically every 5,000 km (3,000 miles) or annually, whichever comes first. Refer to manual for exact interval.
Spark Plug Replacement:
Consult manual for recommended replacement interval. Typically around 10,000-15,000 km (6,000-9,000 miles).
Air Filter Cleaning Replacement:
Inspect and clean at regular intervals, replace as needed, usually around 10,000 km (6,000 miles).
Transmission Fluid Change:
Consult manual for specific CVT fluid change interval, often tied to mileage or time.
Engine Oil Specification:
API SG or higher, SAE 10W-40 semi-synthetic or synthetic motorcycle oil. Capacity approx. 1.5 - 1.7 Liters.
Coolant Specification:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Consult manual for specific type and capacity.
Brake Fluid Specification:
DOT 4 hydraulic brake fluid. Ensure to use fresh fluid.
Common Wear Items:
Brake pads, tires, drive belt (CVT), suspension bushings, wheel bearings are typical wear items.
Potential Electrical Issues:
Voltage regulator/rectifier failure (common on many scooters of this era), stator coil issues. Consult manual for diagnostic procedures.
Engine Considerations:
Regular maintenance is crucial for the longevity of the 500cc engine. Valve clearance checks and timely oil changes are important.