The Gilera Nexus 500, also identified by its model code XP 500, represents a significant entry in the maxi-scooter segment for the 2005 and 2006 model years. This Italian-engineered vehicle, part of a larger automotive group, is renowned for its sporty handling and Gran Turismo capabilities, offering a powerful 492.7 cc liquid-cooled, single-cylinder, four-stroke engine that produces approximately 40 horsepower. Its design emphasizes both performance and comfort for extended riding, featuring a robust chassis, dual front disc brakes, and a rear disc brake, with optional ABS for enhanced safety. The Nexus 500 combines practical commuting with engaging performance, making it a versatile choice for discerning riders.
This comprehensive service and repair manual provides essential information for maintaining and troubleshooting the Gilera Nexus 500. It covers a wide array of systems, including the engine, transmission, fuel injection, electrical systems, brakes, suspension, and chassis. Within its pages, you will find detailed procedures for general maintenance, disassembly and reassembly, troubleshooting common issues, and periodic lubrication. Technical specifications, wiring diagrams, and fluid recommendations are also included to assist owners, DIY enthusiasts, and independent mechanics in keeping their Nexus 500 in optimal condition, ensuring reliability and longevity.
Years Covered:
2005, 2006
Target Audience:
Gilera Nexus 500 owners, DIY enthusiasts, independent mechanics
Value Proposition:
Enables independent repair, cost savings, in-depth vehicle knowledge
Accessibility:
Instant PDF download, usable on Windows & Mac
Primary Focus:
Service and Repair
Estimated Page Count:
N/A (Digital PDF)
Type:
Service and Repair Manual
Engine Service Repair:
Yes
Transmission Service Repair:
Yes
Fuel Injection Fuel System:
Yes
Engine Control System:
Yes
Disassembly Reassembly:
Yes
Periodic Lubrication:
Yes
Depth:
Complete, from basic maintenance to advanced repair
Software Requirements:
Adobe PDF Reader
Engine Type:
Single-cylinder, four-stroke
Bore X Stroke:
93 mm x 73 mm
Compression Ratio:
10.5:1
Cooling System:
Liquid-cooled
Horsepower:
Approx. 40 HP @ 7,000 RPM (manufacturer figures may vary)
Torque:
Approx. 45 Nm @ 5,500 RPM (manufacturer figures may vary)
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Height:
Approx. 1300 mm (seat height approx. 780 mm)
Dry Weight:
Approx. 190 kg
Gross Vehicle Weight Rating:
N/A (Specific to region and configuration)
Safety Standards:
Meets relevant European safety directives (CE)
Braking System Front:
Dual 260mm discs, hydraulic calipers
Braking System Rear:
240mm disc, hydraulic caliper
ABS Availability:
Optional (check specific model configuration)
Lighting:
Halogen headlight, LED taillight
Instrument Cluster:
Analog tachometer, digital speedometer, fuel gauge, clock, odometer, trip meter, indicator lights.
ABS:
Available as an option on some models, enhancing braking safety.
Charging Port:
May include a 12V power outlet for accessory charging.
Oil Change Interval:
Typically every 5,000-6,000 km or annually. Specific interval in manual.
Spark Plug Replacement:
Refer to manual for specific mileage or time intervals.
Air Filter Inspection:
Regular inspection, typically every 5,000 km or annually.
Engine Oil Type:
Fully synthetic SAE 5W-40 or 10W-40 (API SG/SH/SJ or higher, JASO MA recommended). Exact specification in manual.
Coolant Type:
Ethylene glycol-based antifreeze/coolant, mixed 50/50 with distilled water.
Common Wear Items:
Voltage regulator, drive belt, suspension components
Potential Electrical Gremlins:
Some owners report occasional electrical issues; manual provides diagnostic guidance.
Manufacturer:
Gilera S.p.A. (an Italian company, part of Piaggio Group)
Nexus Lineage:
The Nexus 500 was a high-performance maxi-scooter, known for its sporty handling and GT (Gran Turismo) capabilities.
Production Period:
The Nexus 500 was produced from 2003 to 2007, with the 2005-2006 models representing a key period.