Gilera Runner 50 SP 1999-2004 Service Repair Workshop Manual Download PDF

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The Runner 50 SP, produced from 1999 to 2004, is a performance-oriented sport scooter celebrated for its dynamic styling and agile handling. This model, part of the well-regarded Runner series,...

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Taper: Motorcycle

Distributeur:

UGS: 86801

Mots clés: 1999 2000 2001 2002 2003 2004 Gilera Motorcycle Motorcycles Runner Runner 50 SP

Variantes de produits

Description

The Runner 50 SP, produced from 1999 to 2004, is a performance-oriented sport scooter celebrated for its dynamic styling and agile handling. This model, part of the well-regarded Runner series, offers a potent 49.3 cc liquid-cooled, 2-stroke engine, delivering an approximate 5-7 horsepower. Known for its sporty appeal and often compared to competitors like the Aprilia SR50, it features a robust steel frame and a reliable automatic Continuously Variable Transmission (CVT) system. The Runner 50 SP is engineered to provide an engaging riding experience for enthusiasts seeking a capable and stylish urban commuter. This comprehensive factory service repair workshop manual provides in-depth guidance for the maintenance and repair of the Runner 50 SP from 1999 to 2004. It covers all essential systems, including detailed procedures for the engine mechanicals, fuel and ignition systems, cooling, transmission, braking, suspension, steering, electrical system, and bodywork. The manual offers step-by-step instructions, troubleshooting charts, diagnostic procedures, and highlights required special tools. With hundreds of detailed photos and exploded diagrams, this resource is invaluable for owners, mechanics, and technicians aiming to ensure the optimal performance and longevity of their Runner 50 SP.

🏷️ Basic Information

Identification

Make:

Gilera

Model:

Runner 50 SP

Model Variant:

SP (Sport Production)

Production Years Covered:

1999, 2000, 2001, 2002, 2003, 2004

Product Type:

Service Repair Workshop Manual Download PDF

👋 Introduction

Market Position

Vehicle Type:

Sport Scooter

Target Audience:

Enthusiasts and owners seeking in-depth knowledge for maintenance and repair

Competitive Analysis

Class Competitors:

Aprilia SR50, Malaguti F12, Yamaha Aerox 50

Key Features

Vehicle Appeal:

Performance-oriented 50cc scooter with sporty styling and handling

Manual Value Proposition:

Provides factory-level repair information for DIY maintenance and professional service

📋 Manual Details

Coverage Areas

Primary Coverage:

Comprehensive service, repair, and troubleshooting procedures

Component Coverage:

Engine, transmission, chassis, electrical system, bodywork, suspension, brakes, cooling system, fuel system, exhaust system, steering

Page Count

Estimated Pages:

Hundreds of pages (specific count not provided, but described as extensive)

Manual Type

Type:

Factory Service Repair Workshop Manual

Language

Language:

English (implied by product description and common industry practice for such manuals)

Format

Format:

PDF (Downloadable)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine disassembly, assembly, component inspection, and rebuild procedures

Engine Fuel System:

Carburetor tuning, fuel pump, fuel lines, fuel tank service

Engine Ignition System:

Ignition coil, spark plug, CDI unit, timing adjustments

Engine Cooling System:

Radiator, water pump, coolant hoses, thermostat service

Transmission Drivetrain:

Automatic transmission (CVT) service, variator, clutch operation, gear oil change

Braking System:

Front and rear brake caliper service, brake pad replacement, brake fluid flush, hydraulic system troubleshooting

Suspension Steering:

Front fork disassembly, rear shock absorber replacement, steering bearing service, wheel alignment checks

Electrical System:

Wiring diagrams, battery service, lighting system, starter motor, charging system, fuse box diagnostics

Bodywork Frame:

Fairing removal and installation, seat adjustment, body panel repair, frame inspection

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, spark plug checks, fluid level checks, brake adjustments

Troubleshooting:

Diagnostic charts, symptom-based fault finding, electrical and mechanical issue resolution

Repair Rebuild:

Step-by-step instructions for component replacement and major overhaul

Diagnostics:

Testing procedures for electrical components, mechanical tolerances, and system performance

Technical Depth

Depth:

Professional-level, covering all repair and service operations

Diagrams Illustrations:

Hundreds of detailed photos and exploded diagrams

Special Tools:

Identifies and describes required special tools for specific procedures

📊 Manual Specifications

File Format

Format:

Compatibility:

Windows and MAC computers, tablets, smartphones

Print Quality

Printable:

Yes, single pages or entire manual

Binding Type

Binding:

Digital (N/A for PDF download)

Paper Type

Paper Type:

Digital (N/A for PDF download)

Licensing

Usage Rights:

Lifetime use, unlimited installations

⚙️ Engine Specifications

Primary Engine

Engine Type:

2-stroke, single-cylinder

Engine Displacement:

49.3 cc (approx.)

Cooling System:

Liquid-cooled

Bore X Stroke:

39.0 mm x 41.4 mm (typical for Piaggio/Gilera 50cc engines of this era)

Compression Ratio:

Approx. 7.8:1 - 8.0:1 (typical)

Performance

Horsepower:

Approximately 5-7 HP (stock, depending on specific tune and emissions regulations)

Torque:

Not explicitly stated, but typically around 5-6 Nm

Fuel System

Carburetor Model:

Dell'Orto PHVA 12 or similar

Fuel Type:

Unleaded gasoline (min. 95 RON recommended for 2-stroke)

Lubrication

Oil Mixture:

Automatic oil injection system

Engine Codes

Engine Family:

Piaggio Hyper 2 (likely base for this model)

🔧 Transmission

Standard

Transmission Type:

Automatic (Continuously Variable Transmission - CVT)

Drive Type:

Belt drive to rear wheel

Features

Variator:

Primary drive variator for automatic gear ratio adjustment

Clutch:

Centrifugal clutch

Fluid Requirements

Gear Oil Type:

API GL-3 or GL-4 gear oil (specific viscosity typically 75W-80 or 80W-90)

Gear Oil Capacity:

Approximately 100-150 ml (refer to manual for exact capacity)

📐 Dimensions

Exterior

Length:

Approx. 1850 mm (typical)

Width:

Approx. 740 mm (typical)

Height:

Approx. 1180 mm (typical)

Weights

Dry Weight:

Approx. 110 kg (typical)

Gross Vehicle Weight:

Not specified, but typically around 260 kg

Wheels Tires

Front Tire Size:

120/70-13 (typical)

Rear Tire Size:

130/60-13 (typical)

Wheel Bolt Pattern:

Not applicable (scooter wheel hub)

🛡️ Safety Features

Ratings

Crash Test Ratings:

Not applicable (scooters are not typically subjected to automotive crash testing standards)

Active Features

Braking System Type:

Front: Disc brake, Rear: Disc brake

Lighting:

Headlight, taillight, turn signals, brake lights

Passive Features

Frame Construction:

Steel frame with reinforced structure

Rider Protection:

Integrated bodywork offering basic rider protection

💡 Technology Features

Infotainment

Dashboard Features:

Analog speedometer, tachometer, fuel gauge, coolant temperature warning light, turn signal indicators, high beam indicator.

Driver Assistance

Not available on this model (ABS was not common on 50cc scooters of this era).

Connectivity

Connectivity Features:

None (basic mechanical and electrical systems).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 3,000 - 5,000 km or annually (refer to manual for exact recommendation)

Air Filter Cleaning Replacement:

Every 3,000 - 6,000 km or as needed based on operating conditions

Spark Plug Check Replacement:

Every 5,000 - 8,000 km

Brake Fluid Flush:

Every 2 years or 24,000 km

Variator Roller Inspection:

Every 5,000 - 10,000 km (for wear and proper operation)

Fluid Specifications

Engine Oil Type:

2-stroke synthetic or semi-synthetic oil (meeting JASO FD or ISO-L-EGD standards) for injection system

Cooling System Coolant:

Ethylene glycol-based antifreeze with corrosion inhibitors, mixed with distilled water (50/50 ratio typical)

Known Issues

Common Wear Items:

Variator rollers, drive belt, brake pads, suspension bushings

Potential Electrical Faults:

Wiring harness connections, stator output, CDI unit reliability can be areas of focus for troubleshooting.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

Gilera is an Italian manufacturer with a long history in motorcycle and scooter production, now part of the Piaggio Group.

Model Evolution

Gilera Runner Lineage:

The Gilera Runner series is known for its sporty design, powerful 50cc and 125cc engines, and advanced features for its time, often considered a benchmark in the performance scooter segment.

Production

Manufacturing Location:

Italy (typical for Gilera products of this era)

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific awards for the 1999-2004 Gilera Runner 50 SP are not readily available, the Gilera Runner line was generally well-regarded within the performance scooter market for its engineering and design.