Systems Covered:
Engine, Transmission, Chassis, Electrical System, Bodywork, Suspension, Braking System, Cooling System, Fuel System, Exhaust System, Lubrication System, Ignition System, Starting System, Lighting System, Instruments, Controls, Body Panels, Seat, Fairings, Wheels, Tires, Frame.
Type:
Parts Catalog / Parts List
Language:
English (likely, typical for European market parts lists)
Format:
Printed Booklet / PDF (digital formats are common for parts lists)
Engine Mechanical:
Cylinder head, piston, crankshaft, connecting rod, valves, camshaft (if applicable), timing system, oil pump.
Fuel System:
Carburetor (likely for 2003 models), fuel pump, fuel lines, fuel filter, fuel tank.
Cooling System:
Radiator, water pump, coolant hoses, thermostat, fan.
Ignition System:
Spark plug, ignition coil, CDI unit, wiring.
Exhaust System:
Exhaust pipe, muffler, gaskets, clamps.
Transmission Drive:
V-belt, variator, clutch, torque converter, drive pulleys, driven pulleys, gearbox components (if applicable for scooter).
Suspension Front:
Front forks, steering bearings, front axle, brake caliper mounting.
Rear Suspension:
Shock absorber(s), swingarm, rear axle, engine mounting.
Front Brakes:
Brake disc, brake pads, brake caliper, master cylinder, brake lever, brake line, brake fluid reservoir.
Rear Brakes:
Brake disc/drum, brake pads/shoes, brake caliper/drum assembly, rear brake lever, brake line, brake fluid reservoir.
Lighting:
Headlight bulbs, taillight bulbs, turn signal bulbs, indicator lights, wiring harnesses for lighting.
Instruments Controls:
Speedometer, tachometer, fuel gauge, indicator lights, switches, levers, throttle grip, handlebar assembly.
Starting Charging:
Starter motor, battery, starter relay, ignition switch, stator, rectifier/regulator.
Frame Structure:
Main frame, subframe, engine mounting points, steering head assembly.
Panels Fairings:
Front fairing, side panels, leg shields, seat, rear cowl, storage compartment, mudguards.
Wheels Tires:
Wheel rims, spokes (if applicable), wheel bearings, tire sizes, valve stems.
Parts Identification:
Detailed diagrams with exploded views and part numbers for all components.
Assembly Disassembly:
Illustrations showing how parts fit together, essential for ordering correct components.
Interchangeability:
Identification of superseded or interchangeable parts.
Depth:
Comprehensive listing of all original manufacturer parts, including fasteners, seals, and small components.
Engine Type:
2-stroke, liquid-cooled (common for performance variants of Runner)
Displacement Cc:
Likely 50cc or 125cc/180cc variants, depending on specific model within the Runner range. For a 2003 parts list, it would cover specific engine options.
Bore X Stroke:
Specific to engine variant (e.g., for a 50cc: 39.0 mm x 41.4 mm; for a 125cc: 55.0 mm x 52.0 mm).
Horsepower Ps:
Variable by engine size and tuning; typically 5-15 PS for 50cc/125cc models.
Torque Nm:
Specific to engine variant.
Carburetor Size:
Likely Dell'Orto PHVA/PHVB series, size varies by engine (e.g., 14mm to 17.5mm for 50cc).
Oil Change Frequency:
Every 3,000-5,000 km or annually, depending on usage and oil type.
V Belt Inspection:
Every 5,000-10,000 km for inspection and potential replacement.
Spark Plug Replacement:
Every 5,000-10,000 km, or as per specific spark plug manufacturer recommendation.
Engine Oil Type:
Semi-synthetic or fully synthetic 2-stroke oil, specific API/JASO rating required (e.g., JASO FD/FC).
Transmission Oil Type:
Specific gear oil for automatic transmissions, e.g., SAE 80W-90 or equivalent.
Coolant Type:
Ethylene glycol-based antifreeze, diluted with distilled water (typically 50/50 mix).
Brake Fluid Type:
DOT 4 brake fluid is common.
Common Wear Items:
V-belt, clutch shoes, brake pads, suspension bushings, variator rollers, spark plugs, air filter.
Potential Electrical Faults:
Wiring harness issues, faulty rectifier/regulator, ignition coil problems.
Engine Specific Concerns:
Carbon build-up in 2-stroke engines, potential for oil leaks, cooling system leaks if not maintained.
