Positioning:
Essential tool for Harley-Davidson owners and independent mechanics seeking professional-level repair information for the '200' model line.
Comparison:
Surpasses basic owner's manuals and generic repair guides by providing factory-specific procedures and detailed technical data.
Feature 1:
Detailed diagnostic charts for efficient problem solving.
Feature 2:
Exploded views and diagrams for component identification and assembly.
Feature 3:
Precise torque specifications for critical fasteners.
Engine:
Detailed inspection, overhaul, carburetor/fuel injection, ignition, cooling, lubrication
Transmission:
Clutch, gearbox, final drive, lubrication, repair procedures
Chassis:
Frame, suspension (front and rear), steering, wheels, tires, braking system
Electrical:
Wiring diagrams, battery, charging system, lighting, ignition, starter, instruments, switches
Bodywork And Trim:
Body panel removal/installation, fenders, fuel tank, seat, fairings (if applicable), trim pieces
Routine Maintenance:
Oil changes, filter replacements, chain adjustment, lubrication points, spark plug service, brake fluid service
Troubleshooting:
Diagnostic charts, common problem identification, symptom-based troubleshooting guides
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, electrical system repairs
Component Disassembly Reassembly:
Step-by-step instructions for all major vehicle components
Depth:
Comprehensive, from basic checks to full engine rebuilds, including torque specifications and diagnostic procedures
Digital Quality:
High-resolution PDF, searchable text, printable pages
Print Quality:
Professional printing, clear diagrams, durable paper
Binding:
Perfect binding or spiral binding for lay-flat usability
Paper Type:
Durable, high-quality paper stock resistant to shop oil and grease
Engine Type:
V-Twin (specific displacement and configuration TBC based on exact '200' designation)
Cooling System:
Air-cooled (typical for Harley-Davidson)
Horsepower:
Refer to specific model year and engine variant within the '200' series
Torque:
Refer to specific model year and engine variant within the '200' series
Fuel Delivery:
Carburetor (e.g., Keihin CV) or Electronic Fuel Injection (EFI) depending on year and model designation
Ignition System:
Electronic ignition (points ignition on earlier models)
Safety Ratings:
N/A (Motorcycle safety is typically assessed through accident data and specific design features, not standardized crash ratings like cars).
Braking System:
Hydraulic disc brakes (front and rear), with specific caliper and rotor details covered in the manual.
Lighting:
Headlight, tail light, brake light, turn signals, indicators as per regulatory standards of the era.
Infotainment Features:
Typically limited to basic instrumentation (speedometer, tachometer, odometer, fuel gauge, oil pressure light) on models this manual likely covers. Advanced infotainment systems are not characteristic of earlier Harley-Davidson '200' models.
Driver Assistance Features:
Not applicable for models typically covered by a '200' service manual, which predate modern electronic rider aids.
Connectivity Features:
Not applicable.
Oil Change Interval:
Typically every 2,500-5,000 miles or annually, as specified in the manual for the specific model year.
Filter Replacement:
Oil filter replacement concurrent with oil changes.
Spark Plug Service:
Inspect/replace at intervals specified in the manual, often around 5,000-10,000 miles.
Engine Oil Type:
Refer to manual for specific SAE viscosity (e.g., 20W50 Harley-Davidson branded oil or equivalent) and API classification.
Primary Chain Case Oil:
Specific Harley-Davidson primary fluid or equivalent, capacity and type detailed in the manual.
Transmission Oil:
Specific Harley-Davidson transmission fluid or equivalent, capacity and type detailed in the manual.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid, as specified.
Common Wear Items:
Brake pads, tires, clutch plates, drive belt/chain, wheel bearings, fork seals (common to most motorcycles, detailed inspection procedures in manual).
Engine Specific Checks:
Cam chain tensioner wear (on some models), carburetor tuning, ignition timing checks.
Heritage:
Harley-Davidson boasts a rich history dating back to 1903, known for its iconic V-twin engines and distinctive styling.
Evolution Of 200:
The '200' designation likely refers to a specific engine displacement or a line of models within Harley-Davidson's history. Further clarification of the specific model year and platform is needed for precise evolutionary details. This manual would cover the state of the '200' model during its production run.
Production Years:
Variable based on the specific Harley-Davidson '200' model series. This manual is specific to the period when the '200' was manufactured.
Brand Awards:
Harley-Davidson as a brand has received numerous awards and accolades for its motorcycles, cultural impact, and engineering over its long history.
Product Reputation:
Harley-Davidson motorcycles are renowned for their distinctive character, sound, and rider experience.
