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1999-2005 Harley Davidson Dyna Glide Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Dyna Glide Model Years Covered: 1999, 2000, 2001, 2002, 2003, 2004, 2005 Codes Vehicle Platform: Dyna 👋 Introduction Market Position Segment: Cruiser Motorcycle...
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UGS: 453676
1999-2005 Harley Davidson Dyna Glide Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Dyna Glide
Model Years Covered:
1999, 2000, 2001, 2002, 2003, 2004, 2005
Codes
Vehicle Platform:
Dyna
👋 Introduction
Market Position
Segment:
Cruiser Motorcycle Segment, Harley-Davidson's core offering
Target Audience:
Harley-Davidson Dyna Glide owners, independent repair shops, enthusiasts
Competitive Analysis
Alternatives:
Other cruiser manufacturers (e.g., Indian, Japanese cruisers like Honda Shadow, Yamaha V-Star)
Differentiator:
V-twin engine character, rider community, customization potential
Key Features
Manual Benefit 1:
Empowers owners for DIY maintenance and repairs, saving costs.
Manual Benefit 2:
Provides accurate, factory-spec procedures for ensuring longevity and proper function.
Manual Benefit 3:
Essential for diagnosing and resolving issues specific to the 1999-2005 Dyna Glide models.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Maintenance
Diagnostic Coverage:
Troubleshooting, Fault Diagnosis
Page Count
Estimated Page Count:
Comprehensive (Specific count not provided, but implied extensive coverage)
Manual Type
Type:
Service Manual
Scope:
Factory Authorized Service Procedures
Language
Language:
English
Format
Format:
Likely PDF or Digital Format (implied by 'comes with compre...')
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine disassembly, assembly, inspection, torque specifications, timing procedures, valve adjustments, piston and cylinder work
Fuel System:
Carburetor (Keihin CV type typically for this era) tuning, disassembly, cleaning, fuel pump, fuel lines, fuel tank service
Ignition System:
Ignition module, spark plugs, ignition timing, sensor diagnostics, coil testing
Electrical System:
Wiring diagrams, battery maintenance, charging system (stator, regulator/rectifier), starter motor, lighting, switches, fuses, relays
Transmission Drivetrain:
Clutch operation, primary drive, transmission disassembly and assembly, gear inspection, final drive belt maintenance and adjustment, belt replacement
Brakes:
Brake caliper service, master cylinder overhaul, brake line replacement, bleeding procedures, pad replacement, rotor inspection
Suspension:
Front fork service (disassembly, oil change, seal replacement), rear shock absorber replacement and adjustment
Wheels Tires:
Wheel bearing inspection and replacement, tire pressure recommendations, tire wear inspection
Frame Chassis:
Frame inspection, steering head bearing service, jiffy stand components
Bodywork:
Fender removal/installation, fuel tank removal/installation, console and seat service
Procedures Included
Maintenance Tasks:
Oil changes, filter replacement, spark plug replacement, air filter cleaning/replacement, brake fluid flush, drive belt adjustment
Repair Tasks:
Engine rebuilds, transmission overhauls, suspension repairs, electrical system troubleshooting and component replacement
Diagnostic Procedures:
Step-by-step troubleshooting guides for common and uncommon issues, fault code interpretation (if applicable for the era)
Torque Specifications:
Detailed torque values for all critical fasteners
Special Tools:
Identification of required specialized tools for specific procedures
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds
Diagnostics:
Advanced diagnostic procedures for electrical and mechanical systems
📊 Manual Specifications
File Format
Type:
Digital (PDF/similar)
Searchability:
Likely text-searchable for efficient information retrieval
Print Quality
Quality:
High resolution for clarity of diagrams and text
Binding Type
Type:
N/A (Digital)
Paper Type
Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Evolution (Evo) V-Twin
Displacement Cc:
Typically 88 cubic inches (1442cc) for many models in this range, with variations possible.
Bore X Stroke:
Varies by specific sub-model, but common for 88ci is 3.75 in. x 4.0 in.
Compression Ratio:
Approximately 9.0:1 to 9.7:1 (varies by model and year)
Engine Type:
Air-cooled, OHV, 45-degree V-twin
Performance
Horsepower Estimate:
Approximately 60-65 HP (at crankshaft, estimated)
Torque Estimate:
Approximately 70-75 ft-lbs (at crankshaft, estimated)
Fuel System
Fuel Delivery:
Carbureted (Keihin CV, typically)
Fuel Type:
Unleaded gasoline, minimum 89 octane (91 AKI) recommended.
🔧 Transmission
Standard
Type:
5-speed constant mesh
Optional
Type:
N/A for this generation of Dyna Glide
Features
Primary Drive:
Multi-plate wet clutch, enclosed chain drive to transmission input shaft
Final Drive:
Enclosed belt drive
Fluid Type
Transmission Oil:
Harley-Davidson Formula + Transmission & Primary Chaincase Lubricant (or equivalent API GL-4 specification oil for wet clutches)
Fluid Capacity
Transmission Capacity:
Approximately 24 US fl oz (0.71 L)
📐 Dimensions
Exterior
Wheelbase:
Varies by specific Dyna model (e.g., ~64.4 inches for Super Glide Sport)
Length:
Varies by specific Dyna model (e.g., ~90 inches)
Weights
Dry Weight:
Varies by specific Dyna model (e.g., ~600-650 lbs)
Gvwr:
Not typically published in standard manuals, but implied by load capacity.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Motorcycle safety is typically assessed by rider skill and adherence to operational guidelines rather than standardized crash tests like automobiles.
Active Features
Braking System:
Dual-disc front braking, single-disc rear braking. ABS was not standard on most models of this era.
Passive Features
Lighting:
Halogen headlight, LED taillight/brake light (check specific model), turn signals
Frame Construction:
Steel tube frame
💡 Technology Features
Infotainment
Features:
Very basic; typically no integrated infotainment systems. May include provisions for aftermarket radio installation.
Driver Assistance
Features:
None standard. Safety relies on rider awareness and mechanical integrity.
Connectivity
Features:
None standard.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 miles or annually, whichever comes first.
Primary Chaincase Oil:
Every 10,000 miles or annually.
Transmission Oil:
Every 10,000 miles or annually.
Drive Belt Tension:
Check at 1,000 miles and every 5,000 miles thereafter.
Spark Plugs:
Inspect every 10,000 miles, replace as needed.
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 Full Synthetic Motorcycle Oil (or equivalent SAE 20W-50 API SG or higher specification)
Engine Oil Capacity:
Approximately 4 US quarts (3.8 L) with filter change.
Brake Fluid:
DOT 4 brake fluid
Known Issues
Cam Chain Tensioners:
Early Evo engines (pre-~2002) were prone to tensioner wear. The manual would likely detail inspection and replacement procedures with upgraded hydraulic tensioners.
Carburetor Tuning:
Keihin CV carbs can require periodic adjustments for altitude or fuel changes. Manual covers adjustment procedures.
Regulator Rectifier:
While not exclusive to this period, electrical charging components can be a point of failure; manual details testing and replacement.
📚 Vehicle History
Brand Heritage
Legacy:
Harley-Davidson boasts a long and iconic history in motorcycle manufacturing, known for its V-twin engines and cruiser styling.
Model Evolution
Dyna Lineage:
The Dyna platform was introduced in 1991 and served as a versatile chassis for various cruiser styles, known for its rubber-mounted engine for reduced vibration compared to earlier rigid frames.
Transition:
The Dyna platform was phased out in favor of the Softail platform in 2018, with the Milwaukee-Eight engine.
Production
Manufacturing Location:
United States (primarily York, Pennsylvania and Milwaukee, Wisconsin)
🏆 Awards & Recognition
Recognitions
Brand Recognition:
Harley-Davidson is a globally recognized brand synonymous with American motorcycling culture.
Ratings
Model Reputation:
Dyna models are appreciated for their balance of comfort, performance, and customization potential, fitting the classic cruiser archetype.
Certifications
Manual Certification:
Not certified in the traditional sense, but represents factory-level repair information.
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