Positioning:
The definitive resource for owners and technicians maintaining the 2006 Harley-Davidson Dyna line.
Comparison:
Surpasses generic DIY guides by providing factory-level detail and accuracy, crucial for complex V-twin systems.
Features:
Essential for preserving performance, reliability, and resale value of a classic Harley-Davidson model.
Owner Benefit:
Empowers owners to perform a wider range of maintenance and repairs, saving time and money while ensuring correct procedures are followed.
Primary Coverage:
Service, Maintenance, Repair, Troubleshooting
Engine Coverage:
Complete engine teardown, assembly, and tuning
Transmission Coverage:
All aspects of gearbox operation, repair, and clutch service
Electrical Coverage:
Wiring diagrams, component testing, and troubleshooting of electrical systems
Chassis Coverage:
Frame, suspension, brakes, wheels, and steering system maintenance and repair
Bodywork Coverage:
Fenders, fuel tank, seat, handlebars, and accessory mounting
Estimated Page Count:
400-600 (typical for comprehensive service manuals of this era)
Type:
Factory Service Manual (FSM) / Professional Repair Manual
Format:
Likely a high-quality printed manual or a searchable PDF document
Engine Management:
Ignition timing, fuel injection (EFI) diagnostics, sensor testing, idle speed control
Fuel System:
Fuel pump operation, injector cleaning, fuel pressure testing, evaporative emission control (EVAP)
Exhaust System:
Muffler replacement, catalytic converter checks, exhaust leak detection
Cooling System:
Not applicable for air-cooled engines, but may cover oil cooler systems if equipped
Drivetrain:
Clutch adjustment and replacement, primary drive, transmission gear inspection, final belt drive maintenance
Brakes:
Hydraulic system bleeding, pad and rotor replacement, caliper service, master cylinder overhaul
Suspension:
Front fork overhaul, rear shock absorber replacement, spring preload adjustment
Steering:
Headset bearing adjustment and replacement, handlebar mounting
Wheels And Tires:
Tire pressure, wheel bearing inspection, tire replacement, spoke tension (if applicable)
Lighting And Signals:
Headlight, taillight, turn signal bulb replacement, wiring checks
Instrumentation:
Speedometer, tachometer, indicator lamp diagnostics
Charging System:
Stator, regulator/rectifier testing, battery maintenance
Starting System:
Starter motor testing, solenoid function
Routine Maintenance:
Oil changes, filter replacements, spark plug inspection, chain adjustment (if applicable), belt tension
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement
Troubleshooting:
Diagnostic flowcharts for common starting, running, and electrical issues
Diagnostics:
Reading diagnostic trouble codes (DTCs) if applicable to the 2006 EFI models
Specifications:
Torque values, clearances, fluid capacities, electrical specifications
Wiring Diagrams:
Complete and detailed wiring schematics for all electrical systems
Part Identification:
Exploded views and part number references for major assemblies
Depth:
Comprehensive from basic rider maintenance to full engine and transmission rebuilds
Detail Level:
Highly detailed, including specific tool requirements and step-by-step instructions with diagrams
Format:
Physical print or Digital PDF. If PDF, likely searchable text with high-resolution images.
Quality:
Professional printing with durable paper. If digital, high resolution for clarity.
Binding:
Sturdy binding (e.g., spiral-bound, perfect-bound) for workshop use.
Paper:
Durable, high-quality paper that withstands grease and shop use.
Engine Type:
Air-cooled, Evolution (V-Twin)
Displacement:
88 cubic inches (1449cc)
Bore X Stroke:
3.50 in. x 3.56 in. (88.9 mm x 90.4 mm)
Compression Ratio:
8.8:1 (typical for 2006 88ci)
Valvetrain:
OHV, 2 valves per cylinder, pushrod actuated
Fuel System:
Electronic Fuel Injection (EFI) with automatic idle speed control (AIS)
Ignition System:
Distributorless electronic ignition with knock sensor and individual spark plug timing
Horsepower:
Approximately 65-70 HP (estimated, actual may vary by specific model/tuning)
Torque:
Approximately 70-75 ft-lbs @ 3000-3500 RPM (estimated)
Fuel Type:
Unleaded gasoline, minimum 91 octane (R+M)/2 rating recommended for EFI models
Fuel Tank Capacity:
4.9 US gallons (18.5 liters) for most Dyna models
Type:
5-speed constant mesh manual transmission
Clutch Type:
Wet, multi-plate, diaphragm spring
Final Drive:
Belt drive (40T rear sprocket, 32T primary drive sprocket typical)
Gear Ratios:
1st: 9.347, 2nd: 6.514, 3rd: 4.730, 4th: 3.750, 5th: 3.150 (typical)
Transmission Fluid Type:
Harley-Davidson Formula+ (or equivalent SAE 50 transmission oil)
Transmission Fluid Capacity:
24 US fl oz (0.7 L)
Audio System:
Optional audio systems were available, often integrated into the fairing or handlebar mounts, typically featuring AM/FM radio and CD player capabilities. Not standard on all models.
Cruise Control:
Available as an option on some 2006 Dyna models (e.g., FXDC, FXDL).
Diagnostics Port:
EFI models typically have a diagnostic connector for connecting service tools to retrieve DTCs and monitor engine parameters.
Oil Change:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first.
Primary Chain Tensioner:
Inspect at 10,000 miles (16,000 km) and replace if necessary (automatic tensioner is recommended for later models, but manual check is crucial).
Spark Plugs:
Inspect every 10,000 miles (16,000 km), replace as needed.
Belt Drive Tension:
Check and adjust as needed according to service manual specifications (typically 1/4" to 1/2" deflection).
Brake Fluid Flush:
Every 2 years or as recommended by service manual (DOT 4).
Engine Oil:
Harley-Davidson 20W-50 SYN3 (or equivalent motorcycle-specific 20W-50).
Engine Oil Capacity:
Approximately 3.5 US quarts (3.3 L) with filter change.
Brake Fluid:
DOT 4 Hydraulic Fluid.
Primary Chain Tensioner:
The stock spring-loaded primary chain tensioner can wear prematurely, leading to chain slap and potential damage if not replaced with a more robust unit (e.g., Hayden or similar aftermarket automatic tensioner).
Carburetor Issues:
While 2006 models are primarily EFI, some earlier models might still be carbureted; carburetor tuning and float bowl leaks can be common. EFI issues usually relate to sensor failures or fuel delivery.
Regulator Rectifier Failure:
A common failure point across many Harley-Davidson models of this era, leading to battery charging issues.
Rocker Box Gasket Leaks:
Minor oil seepage from rocker box gaskets can occur over time and mileage.
Heritage:
Harley-Davidson, a legendary American motorcycle manufacturer with a rich history dating back to 1903, renowned for its V-twin engines and custom cruiser aesthetics.
Dynafamily Origin:
The Dyna platform was introduced in 1991, evolving from earlier FX models, characterized by its rubber-mounted engine for reduced vibration and a distinct twin-downtube frame.
2006 Updates:
The 2006 model year for the Dyna line featured the introduction of Electronic Fuel Injection (EFI) across most variants, replacing carburetors for better emissions and throttle response. Key models include the Super Glide (FXD), Super Glide Custom (FXDC), Low Rider (FXDLI with 1450cc EFI), Street Bob (FXDB), and Wide Glide (FXDWG).
Production Period:
The Dyna platform was produced from 1991 to 2017, with the 2006 model year representing a significant technological shift with the widespread adoption of EFI.