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HD DYNA STREET BOB FXDB 2012-2016 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Dyna Street Bob Model Code: FXDB Year: 2012-2016 👋 Introduction Market Market Position: The Harley-Davidson Dyna Street Bob FXDB is positioned as a...
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HD DYNA STREET BOB FXDB 2012-2016 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Dyna Street Bob
Model Code:
FXDB
Year:
2012-2016
👋 Introduction
Market
Market Position:
The Harley-Davidson Dyna Street Bob FXDB is positioned as a minimalist, raw-styled cruiser, emphasizing a stripped-down aesthetic and a powerful, authentic riding experience. It appeals to riders seeking a classic bobber look with modern performance and the iconic Harley-Davidson V-twin rumble.
Competitive
Competitive Analysis:
Competes with other V-twin cruisers in its displacement class, such as Indian Chief variants, certain Japanese cruiser models (e.g., Yamaha Bolt, Kawasaki Vulcan), and other Harley-Davidson models. Its unique selling proposition lies in its specific 'bobber' styling and the Twin Cam 96 engine. This manual provides the essential technical data to maintain and repair this distinctive model.
Features
Key Features:
Iconic Harley-Davidson styling, powerful air-cooled Twin Cam 96 engine, rider-focused ergonomics, customizable platform, robust build quality. This manual covers all aspects necessary to keep these features in optimal working order.
📋 Manual Details
Coverage
Coverage Areas:
Comprehensive service, repair, maintenance, troubleshooting, electrical diagnostics, and parts catalog
Page Count
Page Count:
Estimated 500+ pages (typical for comprehensive workshop manuals)
Type
Manual Type:
Workshop Service Repair Manual, Parts Catalog, Electrical Diagnostic Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems
Systems Covered:
Engine, Fuel System, Ignition System, Exhaust System, Transmission, Clutch, Primary Drive, Final Drive, Suspension (Front and Rear), Brakes (Front and Rear), Wheels and Tires, Frame, Bodywork, Electrical System (Wiring Diagrams, Components), Lighting, Instruments, Controls, Charging System, Starting System, Lubrication System, Cooling System (if applicable, though air-cooled), Troubleshooting Guides
Procedures
Procedures Included:
Routine Maintenance (oil changes, filter replacements, chain adjustment, brake checks), Engine Overhaul and Rebuild, Transmission Service and Repair, Clutch Adjustment and Replacement, Suspension Fork Service and Seal Replacement, Brake Pad and Rotor Replacement, Electrical Component Testing and Replacement, Wiring Harness Troubleshooting, Diagnostic Procedures, Tune-ups, Tire Mounting and Balancing, Wheel Bearing Service, Frame Inspection and Repair, Body Panel Removal and Installation
Depth
Technical Depth:
Comprehensive (suitable for professional technicians and experienced DIY enthusiasts, covering everything from basic adjustments to full engine and transmission rebuilds, including detailed electrical schematics and troubleshooting flowcharts)
Diagnostics
Electrical Diagnostics:
Extensive coverage of the electrical system, including component testing, troubleshooting flowcharts for common electrical faults, and detailed wiring diagrams for all circuits (lighting, ignition, starting, charging, instruments).
Parts
Parts Catalog Inclusion:
Detailed breakdown of all genuine Harley-Davidson parts, including part numbers, illustrations, and assembly views. Essential for identifying and ordering correct replacement components.
Technical Data
Torque Specifications Detailed:
Comprehensive list of all critical torque specifications for engine components, chassis fasteners, brake system parts, suspension mounting, and more. Essential for accurate assembly and preventing component failure.
Troubleshooting
Troubleshooting Methodology:
Systematic approach to diagnosing problems, with symptom-based troubleshooting guides, electrical diagnostic trees, and guidance on using diagnostic tools.
Engine Rebuild
Engine Rebuild Procedures:
Step-by-step instructions for complete engine disassembly, inspection, component replacement (pistons, rings, valves, bearings), and reassembly, including critical tolerances and clearances.
Transmission Rebuild
Transmission Rebuild Procedures:
Detailed procedures for removing, disassembling, inspecting, and reassembling the 6-speed Cruise Drive transmission, including gear inspection, shift drum and fork alignment, and clutch pack service.
Wiring
Wiring Diagrams:
High-quality, detailed wiring diagrams illustrating all electrical circuits, wire colors, connector pinouts, and component locations.
📊 Manual Specifications
File
File Format:
PDF (Portable Document Format)
Print
Print Quality:
High-resolution scans with clear diagrams and legible text, optimized for printing
Binding
Binding Type:
Not Applicable (Digital Format)
Paper
Paper Type:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary
Primary Engine:
1585 cc, 45-degree V-twin, Twin Cam 96
Cylinder Configuration
Cylinder Configuration:
2-Cylinder, 45-degree V-Type
Cycle Type
Cycle Type:
4-Cycle
Cooling
Cooling System:
Air-Cooled
Bore X Stroke
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Compression Ratio
Compression Ratio:
9.0:1
Fuel System
Fuel System:
Electronic Sequential Port Fuel Injection (ESPFI)
Valvetrain
Valvetrain:
Pushrod-actuated, overhead valves with two valves per cylinder
Torque Specifications
Peak Torque:
Approx. 96 ft-lbs (130 Nm) @ 3000 RPM (varies slightly by year/tuning)
Horsepower Specifications
Peak Horsepower:
Approx. 70-75 HP (varies slightly by year/tuning)
🔧 Transmission
Standard
Transmission Type:
6-Speed Cruise Drive
Primary Drive
Primary Drive:
Chain, 34/46 ratio
Final Drive
Final Drive:
Belt, 32/66 ratio
Clutch
Clutch Type:
Clutch, wet, multi-plate, non-slip
Fluid Type
Transmission Fluid Type:
Harley-Davidson Formula+ Transmission Fluid (or equivalent)
📐 Dimensions
Exterior
Overall Length:
Approx. 91.1 in. (2314 mm)
Wheelbase:
Approx. 64.2 in. (1630 mm)
Ground Clearance:
Approx. 4.7 in. (119 mm)
Weights
Dry Weight:
Approx. 634 lbs (287.6 kg)
Wet Weight:
Approx. 678 lbs (307.5 kg)
Payload Capacity:
Not specified as a primary metric for cruisers; rider and passenger weight limits apply.
Wheels
Front Wheel:
19-inch, Chrome Aluminum Slotted-Disc
Rear Wheel:
16-inch, Chrome Aluminum Slotted-Disc
Tires
Front Tire Size:
100/90-19 57H
Rear Tire Size:
150/80B16 71H
🛡️ Safety Features
Ratings
Safety Ratings:
Motorcycle safety is not rated by organizations like NHTSA or IIHS. Focus is on rider skill and adherence to safety protocols.
Active Features
Active Safety Features:
Disc Brakes (Front and Rear), optional ABS (Anti-lock Braking System) available on some models/trims.
Passive Features
Passive Safety Features:
Heavy-duty frame construction, integrated rider controls, lighting for visibility.
💡 Technology Features
Infotainment
Infotainment System:
The FXDB typically features a minimalist dashboard with analog speedometer and indicator lights. Higher-spec or optional touring configurations might include basic radio or audio systems, but this model prioritizes a raw experience. The manual covers diagnostic and repair for any installed electronic components.
Driver Assistance
Driver Assistance Features:
Limited to ABS on models equipped with it. No advanced electronic rider aids like traction control or multiple riding modes are standard on this model.
Connectivity
Connectivity Features:
No integrated smartphone connectivity or advanced Bluetooth features are standard on this model. Any aftermarket additions would not be covered.
🔧 Maintenance
Intervals
Service Intervals:
Typical: First service at 1,000 miles (1600 km), subsequent services every 5,000 miles (8000 km) or annually. Specific intervals for oil changes, brake inspections, clutch adjustments, and belt checks are detailed in the manual.
Fluids
Engine Oil Type:
Harley-Davidson 20W-50 SYN3 (or equivalent APl SG, SJ, SL rated 20W-50 oil)
Engine Oil Capacity:
Approx. 3.0-3.5 US quarts (2.8-3.3 liters) with filter change
Primary Chain Case Oil Type:
Harley-Davidson Formula+ Transmission Fluid
Primary Chain Case Oil Capacity:
Approx. 2.4 US quarts (2.3 liters)
Brake Fluid Type:
DOT 4
Fork Oil Type:
Specific Harley-Davidson fork oil or equivalent weight (e.g., 10W)
Known Issues
Common Issues Covered:
The manual will detail common issues for the Twin Cam 96 engine, such as potential primary drive bearing issues, cam chain tensioner wear, exhaust leaks, and electrical gremlins. It provides diagnostic steps and repair procedures for these.
Filters
Oil Filter Part Number:
Harley-Davidson 63796-77A or equivalent aftermarket filters (e.g., Chrome 63731-99, Black 63796-77B)
Air Filter Part Number:
Varies by specific configuration, but typically Harley-Davidson part numbers like 29773-02C or aftermarket equivalents for Stage 1 upgrades.
Suspension
Rear Shock Preload:
Adjustable, with specific instructions provided in the manual.
📚 Vehicle History
Brand
Brand Heritage:
Harley-Davidson, founded in 1903, is one of the oldest and most iconic motorcycle manufacturers in the world, synonymous with American motorcycle culture, freedom, and individuality.
Model
Model Evolution:
The Dyna platform was introduced in 1991, evolving through various engine and styling updates. The Street Bob (FXDB) variant, characterized by its minimalist, bobber-inspired styling, was introduced to cater to riders seeking a more stripped-down aesthetic. The 2012-2016 period saw the consistent use of the Twin Cam 96 engine and the characteristic Dyna chassis.
Production
Production Years Covered:
2012, 2013, 2014, 2015, 2016
Manufacturing
Manufacturing Location:
Primarily manufactured in the United States (e.g., Milwaukee, Wisconsin; York, Pennsylvania).
🏆 Awards & Recognition
Recognitions
Model Awards:
Specific awards for the 2012-2016 Dyna Street Bob are not typically highlighted as individual awards; rather, the Dyna platform and Harley-Davidson brand consistently receive recognition for styling, performance, and cultural impact within the motorcycle industry.
Ratings
Owner Satisfaction:
Harley-Davidson models generally enjoy high owner satisfaction due to brand loyalty and the unique riding experience they offer. The manual supports maintaining this satisfaction through proper care.
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