Harley Davidson Dyna Super Glide FXD Motorcycle 2010 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Dyna Super Glide Model Code: FXD Year: 2010 Generation Generation Name: Dyna Platform Generation Code: Dyna Codes Vin Prefix: 1HD1 👋 Introduction Market...

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Mots clés: 2010 Dyna Super Glide FXD Harley Davidson Misc Motorcycle Motorcycles

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Description

🏷️ Basic Information

Identification

Make:

Harley-Davidson

Model:

Dyna Super Glide

Model Code:

Year:

Generation

Generation Name:

Dyna Platform

Generation Code:

Codes

Vin Prefix:

👋 Introduction

Market Position

Motorcycle Segment:

Cruiser / Touring-Lite

Target Audience:

Harley-Davidson owners seeking to perform maintenance, repairs, or understand their motorcycle's technical aspects.

Competitive Analysis

Competitors 2010:

Indian Chief, Victory Kingpin, Kawasaki Vulcan 900 Classic, Honda Shadow.

Key Features

Platform Heritage:

Part of the long-standing and popular Dyna family, known for its accessible handling and classic styling.

Engine Configuration:

Air-cooled, Electronic Sequential Port Fuel Injection (ESPFI), 45-degree V-twin engine.

Drivetrain:

Primary chain drive to clutch, belt drive to rear wheel.

📋 Manual Details

Coverage Areas

Primary Coverage:

2010 Harley-Davidson Dyna Super Glide FXD

Page Count

Estimated Page Count:

500-800 (typical for comprehensive factory service manuals)

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Overhaul:

Complete engine disassembly, inspection, repair, and reassembly procedures for Twin Cam 96B engine.

Fuel System:

Fuel injection system diagnostics, cleaning, component replacement (injectors, fuel pump, regulator), throttle body service.

Ignition System:

Ignition module, spark plugs, wiring, and diagnostic procedures.

Exhaust System:

Inspection, repair, and replacement of exhaust pipes, mufflers, and catalytic converters (if applicable).

Transmission:

6-speed Cruise Drive transmission disassembly, inspection, repair, lubrication, and adjustments.

Clutch:

Clutch assembly inspection, adjustment, and replacement procedures.

Primary Drive:

Primary chain, compensator, clutch shell, and starter drive inspection and service.

Chassis Frame:

Frame inspection, torque specifications for frame fasteners, and alignment checks.

Suspension Front:

Front fork disassembly, fluid replacement, seal replacement, and adjustment procedures.

Suspension Rear:

Rear shock absorber inspection, replacement, and adjustment procedures.

Brakes Front:

Front brake caliper service, hydraulic system bleeding, pad replacement, rotor inspection and replacement.

Brakes Rear:

Rear brake caliper service, hydraulic system bleeding, pad replacement, rotor inspection and replacement.

Wheels Tires:

Wheel bearing inspection and replacement, tire pressure specifications, and tubeless tire repair.

Electrical System:

Battery maintenance, charging system diagnostics (stator, regulator/rectifier), starter motor service.

Lighting:

Headlight, taillight, turn signal, and auxiliary lighting troubleshooting and bulb replacement.

Instrumentation:

Speedometer, tachometer, and indicator light functionality and diagnostics.

Bodywork Fenders:

Fender and body panel removal, installation, and care.

Fuel Tank:

Fuel tank removal, installation, and cleaning.

Seat:

Seat removal and installation.

Handlebar Controls:

Handlebar removal, grip replacement, and control lever adjustments.

Wiring Diagrams:

Comprehensive color-coded electrical wiring diagrams for all systems.

Procedures Included

Preventative Maintenance:

Detailed schedules for all routine maintenance tasks.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon faults, including fault code interpretation.

Engine Rebuild:

Step-by-step instructions for complete engine disassembly and reassembly.

Transmission Repair:

Detailed instructions for gearbox disassembly, component replacement, and reassembly.

Fork Rebuild:

Front fork seal replacement and fluid service.

Brake Bleeding:

Proper procedures for bleeding the hydraulic brake systems.

Clutch Adjustment:

Correct methods for adjusting clutch cable and lever play.

Wheel Bearing Service:

Inspection, greasing, and replacement of wheel bearings.

Electrical Diagnostics:

Troubleshooting of charging system, ignition, starting circuits, and lighting.

Emission Controls:

Information pertaining to emission control systems and related diagnostics.

Technical Depth

Depth:

Comprehensive: Covers all aspects from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics.

Diagnostic Tools:

Procedures may require Harley-Davidson specific diagnostic tools (e.g., diagnostic readouts).

📊 Manual Specifications

File Format

Format:

PDF (Portable Document Format)

Searchability:

Typically searchable text for quick information retrieval.

Print Quality

Quality:

High resolution, suitable for printing specific sections or the entire manual.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Twin Cam 96B

Displacement:

1584 cc (96 cubic inches)

Bore X Stroke:

3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)

Compression Ratio:

8.8:1

Valve Train:

Overhead Valves (OHV), 2 valves per cylinder, pushrod actuated.

Cooling System:

Air-cooled

Performance

Horsepower Estimate:

Approx. 70-75 HP (manufacturer typically quotes torque)

Torque Rating:

92 ft-lbs @ 3,250 RPM (typical for Twin Cam 96)

Fuel System

Fuel Delivery:

Electronic Sequential Port Fuel Injection (ESPFI)

Fuel Type:

Unleaded gasoline, minimum 91 octane (Research Octane Number)

Fuel Tank Capacity:

5.0 US gallons (18.9 L)

🔧 Transmission

Standard

Transmission Type:

6-speed Cruise Drive

Gear Ratios:

1st: 9.593, 2nd: 6.650, 3rd: 4.942, 4th: 3.816, 5th: 3.157, 6th: 2.790 (typical)

Final Drive:

Carbon belt, 32/66 ratio

Features

Clutch Type:

Multi-plate, wet-type, hydraulic actuation

Transmission Fluid:

Harley-Davidson Formula+, SAE 50 (or approved equivalent)

📐 Dimensions

Exterior

Length:

92.3 in. (2344 mm)

Width:

37.6 in. (955 mm)

Height:

49.8 in. (1265 mm)

Wheelbase:

63.7 in. (1618 mm)

Ground Clearance:

4.7 in. (119 mm)

Weights

Dry Weight:

636 lbs (288 kg)

Gross Vehicle Weight Rating Gvwr:

1000 lbs (454 kg)

Payload Capacity:

364 lbs (165 kg)

Luggage Capacity:

Not a primary feature, but allows for aftermarket saddlebags/luggage racks.

🛡️ Safety Features

Ratings

Crash Test Ratings:

N/A (Motorcycles are not subjected to standardized crash tests like automobiles).

Active Features

Braking System:

Dual-action, four-piston front caliper with 300mm rotor; single-action, two-piston rear caliper with 292mm rotor. (ABS may have been an option).

Lighting:

Halogen headlight, LED taillight, incandescent turn signals.

Passive Features

Frame Construction:

Steel, triple-cradle frame for stability.

Instrumentation:

Hazard warning lights, neutral indicator, oil pressure warning lamp, engine diagnostic indicator.

💡 Technology Features

Infotainment

Audio System:

Optional Harley-Davidson Audio System with AM/FM radio and CD player, or aftermarket integrations.

Instrument Cluster:

Analog speedometer and tachometer, digital odometer, trip meter, fuel gauge, and clock.

Driver Assistance

Anti-lock Braking System (ABS) was an optional feature for this model year.

Connectivity

Diagnostic Ports:

Diagnostic connector for accessing engine control module (ECM) data.

Security:

Harley-Davidson Smart Security System with hands-free proximity fob was often an option.

🔧 Maintenance

Service Intervals

First Service:

1,000 miles (1,600 km) or 6 months (whichever comes first): Oil change, primary fluid change, filter replacement, check tire pressure, inspect brakes, check all fasteners.

Subsequent Oil Change:

Every 5,000 miles (8,000 km) or 12 months: Engine oil and filter change.

Primary Chain Tensioner Inspection:

Inspect every 10,000 miles (16,000 km) due to known wear issues on earlier tensioners.

Spark Plug Replacement:

Refer to manual, typically around 10,000-15,000 miles.

Brake Fluid Flush:

Every 2 years regardless of mileage.

Fluid Specifications

Engine Oil:

Harley-Davidson SYN3 (Synthetic) SAE 20W-50 or Harley-Davidson Classic SAE 20W-50 Motor Oil. Capacity: 4 US quarts (3.8 L) with filter change.

Primary Chain Case Fluid:

Harley-Davidson Formula+ Transmission and Primary Chain Lubricant, SAE 50. Capacity: 2.8 US quarts (2.6 L).

Transmission Fluid:

Harley-Davidson Formula+ Transmission and Primary Chain Lubricant, SAE 50. (Shared with primary case on many models).

Brake Fluid:

DOT 4, Harley-Davidson Premium Synthetic Brake Fluid.

Fork Oil:

Harley-Davidson Genuine Formula™ Fork Oil (Type E, SAE 15W) or equivalent. Capacity: Approx. 11.2 US fl oz (331 ml) per fork leg.

Known Issues

Primary Chain Tensioner:

Hydraulic chain tensioner can wear prematurely, leading to noise and potential failure. Replacement with an upgraded automatic tensioner is common.

Cam Chain Tensioner:

Inner cam chain tensioner (on models with this design) is also prone to wear.

Crank Position Sensor:

Can sometimes fail, causing starting issues or engine stalling.

Fuel Line Connectors:

Plastic quick-disconnect fittings can become brittle over time, leading to leaks.

📚 Vehicle History

Brand Heritage

Brand Founding:

Founded in 1903, Milwaukee, Wisconsin, USA.

Brand Legacy:

Iconic American motorcycle manufacturer known for its V-twin engines and distinctive styling.

Model Evolution

Dyna Platform Introduction:

Introduced in 1991, replacing the earlier FXR platform, offering a more relaxed riding position and a wider range of customization.

Super Glide Heritage:

The Super Glide name has been used by Harley-Davidson since the 1970s, evolving through various platforms.

Twin Cam Engines:

The Twin Cam engine series was introduced in 1999 and became the standard for Harley-Davidson touring and Softail/Dyna models.

Production

Manufacturing Location:

United States (Milwaukee, Wisconsin and Kansas City, Missouri)

Production Years Dyna Platform:

1991-2017

Key Changes 2010:

Minor styling updates, potential refinements to electronic systems. The core Twin Cam 96B engine and 6-speed transmission remained.