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Harley Davidson Dyna Super Glide FXD Motorcycle 2010 Service Repair Workshop Manual
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đ·ïž Basic Information Identification Make: Harley-Davidson Model: Dyna Super Glide Model Code: FXD Year: 2010 Generation Generation Name: Dyna Platform Generation Code: Dyna Codes Vin Prefix: 1HD1 đ Introduction Market...
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UGS: 533095
Mots clés:
2010
Dyna Super Glide FXD
Harley Davidson
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đ·ïž Basic Information
Identification
Make:
Harley-Davidson
Model:
Dyna Super Glide
Model Code:
FXD
Year:
2010
Generation
Generation Name:
Dyna Platform
Generation Code:
Dyna
Codes
Vin Prefix:
1HD1
đ Introduction
Market Position
Motorcycle Segment:
Cruiser / Touring-Lite
Target Audience:
Harley-Davidson owners seeking to perform maintenance, repairs, or understand their motorcycle's technical aspects.
Competitive Analysis
Competitors 2010:
Indian Chief, Victory Kingpin, Kawasaki Vulcan 900 Classic, Honda Shadow.
Key Features
Platform Heritage:
Part of the long-standing and popular Dyna family, known for its accessible handling and classic styling.
Engine Configuration:
Air-cooled, Electronic Sequential Port Fuel Injection (ESPFI), 45-degree V-twin engine.
Drivetrain:
Primary chain drive to clutch, belt drive to rear wheel.
đ Manual Details
Coverage Areas
Primary Coverage:
2010 Harley-Davidson Dyna Super Glide FXD
Page Count
Estimated Page Count:
500-800 (typical for comprehensive factory service manuals)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
đ Manual Coverage
Systems Covered
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly procedures for Twin Cam 96B engine.
Fuel System:
Fuel injection system diagnostics, cleaning, component replacement (injectors, fuel pump, regulator), throttle body service.
Ignition System:
Ignition module, spark plugs, wiring, and diagnostic procedures.
Exhaust System:
Inspection, repair, and replacement of exhaust pipes, mufflers, and catalytic converters (if applicable).
Transmission:
6-speed Cruise Drive transmission disassembly, inspection, repair, lubrication, and adjustments.
Clutch:
Clutch assembly inspection, adjustment, and replacement procedures.
Primary Drive:
Primary chain, compensator, clutch shell, and starter drive inspection and service.
Chassis Frame:
Frame inspection, torque specifications for frame fasteners, and alignment checks.
Suspension Front:
Front fork disassembly, fluid replacement, seal replacement, and adjustment procedures.
Suspension Rear:
Rear shock absorber inspection, replacement, and adjustment procedures.
Brakes Front:
Front brake caliper service, hydraulic system bleeding, pad replacement, rotor inspection and replacement.
Brakes Rear:
Rear brake caliper service, hydraulic system bleeding, pad replacement, rotor inspection and replacement.
Wheels Tires:
Wheel bearing inspection and replacement, tire pressure specifications, and tubeless tire repair.
Electrical System:
Battery maintenance, charging system diagnostics (stator, regulator/rectifier), starter motor service.
Lighting:
Headlight, taillight, turn signal, and auxiliary lighting troubleshooting and bulb replacement.
Instrumentation:
Speedometer, tachometer, and indicator light functionality and diagnostics.
Bodywork Fenders:
Fender and body panel removal, installation, and care.
Fuel Tank:
Fuel tank removal, installation, and cleaning.
Seat:
Seat removal and installation.
Handlebar Controls:
Handlebar removal, grip replacement, and control lever adjustments.
Wiring Diagrams:
Comprehensive color-coded electrical wiring diagrams for all systems.
Procedures Included
Preventative Maintenance:
Detailed schedules for all routine maintenance tasks.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, including fault code interpretation.
Engine Rebuild:
Step-by-step instructions for complete engine disassembly and reassembly.
Transmission Repair:
Detailed instructions for gearbox disassembly, component replacement, and reassembly.
Fork Rebuild:
Front fork seal replacement and fluid service.
Brake Bleeding:
Proper procedures for bleeding the hydraulic brake systems.
Clutch Adjustment:
Correct methods for adjusting clutch cable and lever play.
Wheel Bearing Service:
Inspection, greasing, and replacement of wheel bearings.
Electrical Diagnostics:
Troubleshooting of charging system, ignition, starting circuits, and lighting.
Emission Controls:
Information pertaining to emission control systems and related diagnostics.
Technical Depth
Depth:
Comprehensive: Covers all aspects from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics.
Diagnostic Tools:
Procedures may require Harley-Davidson specific diagnostic tools (e.g., diagnostic readouts).
đ Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Typically searchable text for quick information retrieval.
Print Quality
Quality:
High resolution, suitable for printing specific sections or the entire manual.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
âïž Engine Specifications
Primary Engine
Engine Type:
Twin Cam 96B
Displacement:
1584 cc (96 cubic inches)
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Compression Ratio:
8.8:1
Valve Train:
Overhead Valves (OHV), 2 valves per cylinder, pushrod actuated.
Cooling System:
Air-cooled
Performance
Horsepower Estimate:
Approx. 70-75 HP (manufacturer typically quotes torque)
Torque Rating:
92 ft-lbs @ 3,250 RPM (typical for Twin Cam 96)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (Research Octane Number)
Fuel Tank Capacity:
5.0 US gallons (18.9 L)
đ§ Transmission
Standard
Transmission Type:
6-speed Cruise Drive
Gear Ratios:
1st: 9.593, 2nd: 6.650, 3rd: 4.942, 4th: 3.816, 5th: 3.157, 6th: 2.790 (typical)
Final Drive:
Carbon belt, 32/66 ratio
Features
Clutch Type:
Multi-plate, wet-type, hydraulic actuation
Transmission Fluid:
Harley-Davidson Formula+, SAE 50 (or approved equivalent)
đ Dimensions
Exterior
Length:
92.3 in. (2344 mm)
Width:
37.6 in. (955 mm)
Height:
49.8 in. (1265 mm)
Wheelbase:
63.7 in. (1618 mm)
Ground Clearance:
4.7 in. (119 mm)
Weights
Dry Weight:
636 lbs (288 kg)
Gross Vehicle Weight Rating Gvwr:
1000 lbs (454 kg)
Payload Capacity:
364 lbs (165 kg)
Luggage Capacity:
Not a primary feature, but allows for aftermarket saddlebags/luggage racks.
đĄïž Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles are not subjected to standardized crash tests like automobiles).
Active Features
Braking System:
Dual-action, four-piston front caliper with 300mm rotor; single-action, two-piston rear caliper with 292mm rotor. (ABS may have been an option).
Lighting:
Halogen headlight, LED taillight, incandescent turn signals.
Passive Features
Frame Construction:
Steel, triple-cradle frame for stability.
Instrumentation:
Hazard warning lights, neutral indicator, oil pressure warning lamp, engine diagnostic indicator.
đĄ Technology Features
Infotainment
Audio System:
Optional Harley-Davidson Audio System with AM/FM radio and CD player, or aftermarket integrations.
Instrument Cluster:
Analog speedometer and tachometer, digital odometer, trip meter, fuel gauge, and clock.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an optional feature for this model year.
Connectivity
Diagnostic Ports:
Diagnostic connector for accessing engine control module (ECM) data.
Security:
Harley-Davidson Smart Security System with hands-free proximity fob was often an option.
đ§ Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months (whichever comes first): Oil change, primary fluid change, filter replacement, check tire pressure, inspect brakes, check all fasteners.
Subsequent Oil Change:
Every 5,000 miles (8,000 km) or 12 months: Engine oil and filter change.
Primary Chain Tensioner Inspection:
Inspect every 10,000 miles (16,000 km) due to known wear issues on earlier tensioners.
Spark Plug Replacement:
Refer to manual, typically around 10,000-15,000 miles.
Brake Fluid Flush:
Every 2 years regardless of mileage.
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 (Synthetic) SAE 20W-50 or Harley-Davidson Classic SAE 20W-50 Motor Oil. Capacity: 4 US quarts (3.8 L) with filter change.
Primary Chain Case Fluid:
Harley-Davidson Formula+ Transmission and Primary Chain Lubricant, SAE 50. Capacity: 2.8 US quarts (2.6 L).
Transmission Fluid:
Harley-Davidson Formula+ Transmission and Primary Chain Lubricant, SAE 50. (Shared with primary case on many models).
Brake Fluid:
DOT 4, Harley-Davidson Premium Synthetic Brake Fluid.
Fork Oil:
Harley-Davidson Genuine Formulaâą Fork Oil (Type E, SAE 15W) or equivalent. Capacity: Approx. 11.2 US fl oz (331 ml) per fork leg.
Known Issues
Primary Chain Tensioner:
Hydraulic chain tensioner can wear prematurely, leading to noise and potential failure. Replacement with an upgraded automatic tensioner is common.
Cam Chain Tensioner:
Inner cam chain tensioner (on models with this design) is also prone to wear.
Crank Position Sensor:
Can sometimes fail, causing starting issues or engine stalling.
Fuel Line Connectors:
Plastic quick-disconnect fittings can become brittle over time, leading to leaks.
đ Vehicle History
Brand Heritage
Brand Founding:
Founded in 1903, Milwaukee, Wisconsin, USA.
Brand Legacy:
Iconic American motorcycle manufacturer known for its V-twin engines and distinctive styling.
Model Evolution
Dyna Platform Introduction:
Introduced in 1991, replacing the earlier FXR platform, offering a more relaxed riding position and a wider range of customization.
Super Glide Heritage:
The Super Glide name has been used by Harley-Davidson since the 1970s, evolving through various platforms.
Twin Cam Engines:
The Twin Cam engine series was introduced in 1999 and became the standard for Harley-Davidson touring and Softail/Dyna models.
Production
Manufacturing Location:
United States (Milwaukee, Wisconsin and Kansas City, Missouri)
Production Years Dyna Platform:
1991-2017
Key Changes 2010:
Minor styling updates, potential refinements to electronic systems. The core Twin Cam 96B engine and 6-speed transmission remained.