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Harley-Davidson Electra Glide 1966 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Electra Glide Year: 1966 Product Type: Factory Service Repair Manual 👋 Introduction Market Position Category: Cruiser Motorcycle Segment: Full-size touring cruiser Competitive Analysis...
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Harley-Davidson Electra Glide 1966 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Electra Glide
Year:
1966
Product Type:
Factory Service Repair Manual
👋 Introduction
Market Position
Category:
Cruiser Motorcycle
Segment:
Full-size touring cruiser
Competitive Analysis
Competitors Era:
Indian Chief (earlier models), British touring bikes
Key Features
Model Identity:
Harley-Davidson's flagship touring motorcycle, known for its large displacement V-twin engine and comfortable ride.
Manual Value:
Essential resource for maintaining and restoring the iconic 1966 Electra Glide.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair and adjustments for 1966 Harley-Davidson Electra Glide
Page Count
Estimated Pages:
Extensive (typical for factory service manuals of this era)
Manual Type
Type:
Factory Service Manual
Language
Language:
English
Format
Format:
Print (likely)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, lubrication, ignition system, fuel system, cooling system (if applicable), exhaust system
Transmission Drivetrain:
Transmission disassembly, assembly, adjustment, clutch, final drive
Chassis Suspension:
Front suspension, rear suspension, steering, frame components
Braking System:
Brake system diagnosis, repair, and maintenance (drum brakes typical)
Electrical System:
Wiring diagrams, lighting, ignition coil, battery, generator/alternator (if applicable), electrical component troubleshooting
Bodywork Trim:
Body panel repair, fairings, fenders, seats, handlebars, controls
Procedures Included
Maintenance:
Routine maintenance procedures, lubrication schedules, adjustments
Troubleshooting:
Diagnostic procedures for common and uncommon issues
Repair Overhaul:
Detailed step-by-step repair and overhaul instructions for all major components
Specifications Data:
Torque specifications, clearances, fluid capacities, wear limits
Technical Depth
Depth:
Comprehensive, suitable for factory-trained technicians and advanced DIY enthusiasts
📊 Manual Specifications
File Format
Format Details:
Likely printed publication with durable binding, potentially scanned to PDF for digital distribution
Print Quality
Quality:
High quality, designed for workshop use with clear diagrams and text
Binding Type
Binding:
Stitched or spiral binding for lay-flat usability
Paper Type
Paper:
Durable paper stock, resistant to shop grime
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, 45-degree V-twin
Displacement:
74 cubic inches (1208 cc)
Bore X Stroke:
3.4375 in x 4.25 in (87.3 mm x 108 mm)
Compression Ratio:
Typically 8.0:1
Performance
Horsepower:
Approx. 50-60 HP (at crank)
Torque:
Approx. 65-75 lb-ft
Fuel System
Carburetor:
Linkert M-series carburetor (e.g., M74B)
Fuel Type:
Unleaded gasoline (minimum 87 octane recommended for vintage engines)
Lubrication
Oil System:
Total loss lubrication system
Ignition
Ignition System:
Battery-coil ignition, distributor (e.g., Wico magneto/generator combo or separate distributor)
🔧 Transmission
Standard
Transmission Type:
4-speed manual constant mesh
Optional
Optional Transmissions:
None (4-speed was standard)
Features
Clutch Type:
Wet multi-plate clutch
Gear Ratios:
Specific ratios available in the manual (e.g., 1st: 2.50:1, 2nd: 1.70:1, 3rd: 1.30:1, 4th: 1.00:1 - approximate)
Final Drive:
Chain drive
📐 Dimensions
Exterior
Wheelbase:
Approx. 61.5 inches (1562 mm)
Length:
Approx. 93 inches (2362 mm)
Weights
Dry Weight:
Approx. 650-700 lbs (295-318 kg)
Gross Vehicle Weight Rating:
Not typically specified for motorcycles in this era; rider/cargo capacity is key.
Cargo
Storage:
Integrated saddlebags (hard case)
🛡️ Safety Features
Ratings
Safety Standards:
Not subject to modern NHTSA crash ratings; safety dependent on rider skill and maintenance.
Active Features
Braking System:
Dual leading shoe front drum brake, single leading shoe rear drum brake.
Lighting:
Headlight, taillight, brake light, turn signals.
Passive Features
Frame Construction:
Steel frame for rigidity and stability.
💡 Technology Features
Infotainment
Audio System:
Optional AM radio (very basic), often rider-installed aftermarket audio systems were common.
Gauges:
Speedometer, ammeter, oil pressure gauge (depending on specific model configuration).
Driver Assistance
Electronic Aids:
None. Technology is purely mechanical and electrical.
Connectivity
Bluetooth Usb:
Not applicable.
🔧 Maintenance
Service Intervals
Oil Change:
Every 1000-2000 miles (refer to manual for precise intervals)
Spark Plug Service:
Check and gap every 2000-3000 miles
Transmission Oil:
Change every 5000 miles
Fluid Specifications
Engine Oil:
SAE 50 or SAE 20W-50 motor oil (refer to manual for specific Harley-Davidson recommendation)
Transmission Fluid:
Harley-Davidson Transmission Lubricant or equivalent (refer to manual for specific type)
Primary Chain Case Oil:
Harley-Davidson Primary Chain Case Lubricant or equivalent (refer to manual for specific type)
Known Issues
Engine Oil Leaks:
Common on older V-twins due to aging seals and gaskets.
Carburetor Issues:
Linkert carburetors require careful adjustment and can be sensitive to fuel quality.
Electrical Component Reliability:
Older electrical systems can be prone to failure; manual provides diagnostic guidance.
Drum Brake Performance:
Drum brakes require consistent adjustment and can be less effective than modern disc brakes.
📚 Vehicle History
Brand Heritage
Brand Founding:
Founded in 1903 in Milwaukee, Wisconsin.
Model Evolution
Electra Glide Debut:
The Electra Glide name was introduced in 1965, replacing the Hydra-Glide and Duo-Glide series. The 1966 model saw significant updates, including the introduction of the Shovelhead engine.
Engine Generation:
1966 marked the introduction of the 'Shovelhead' engine, characterized by its distinctive rocker box covers resembling shovels.
Production
Manufacturing Location:
Milwaukee, Wisconsin, USA
🏆 Awards & Recognition
Recognitions
Historical Significance:
The 1966 Electra Glide with its Shovelhead engine is considered a pivotal model in Harley-Davidson's history, defining the classic American touring motorcycle.
Ratings
Owner Satisfaction:
Highly regarded by enthusiasts for its classic style and riding experience, though requires dedicated maintenance.
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